Manolis Papastavrou

Manolis Papastavrou Email and Phone Number

Computational Designer | I help organisations innovate with Design for Additive Manufacturing @ Metamorphic AM
Manolis Papastavrou's Location
Frome, England, United Kingdom, United Kingdom
Manolis Papastavrou's Contact Details

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About Manolis Papastavrou

Computational design engineer with a skill set that spans material science, computational design and digital manufacturing. My career in Additive Manufacturing (AM) started with a PhD in 3D printed synthetic bone substitutes. I have since worked as a Research Engineer developing and optimising AM processes with an emphasis on powder bed fusion and jetting. Throughout this journey, design has always been at the core of my engineering practice; I have been involved in projects that range from conceptual footwear and medical devices to scientific instrumentation. Combining computational design with 3D printing fuels my interest in bio-inspired design. My algorithmic designs are featured in the Magnetoencephalography (MEG) helmet (MEG lab, University of Nottingham) and the conceptual footwear of OurOwnsKIN and Liz Ciokajlo/Maurizio Montalti (Growing a Mars Boot - Museum of Modern Art, New York / 2017). In 2021 I co-founded Metamorphic to help organisations innovate and accelerate their next breakthrough with Design for Additive Manufacturing.

Manolis Papastavrou's Current Company Details
Metamorphic AM

Metamorphic Am

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Computational Designer | I help organisations innovate with Design for Additive Manufacturing
Manolis Papastavrou Work Experience Details
  • Metamorphic Am
    Director And Computational Design Lead
    Metamorphic Am Mar 2021 - Present
    Metamorphic combines expertise in Design for Additive Manufacturing, computational design and simulation. We design and develop components or entire integrated assemblies that leverage the unique opportunities that Additive Manufacturing has to offer.
  • Added Scientific Ltd
    Research Engineer
    Added Scientific Ltd Dec 2018 - Aug 2020
    Nottingham, United Kingdom
  • Materiome
    Director
    Materiome May 2018 - Feb 2019
    Nottingham, United Kingdom
    Materiome offers design engineering solutions for products or components made exclusively with Additive Manufacturing. Using computational design, we generate structures of immense complexity, so that businesses can truly benefit from the design freedom that AM has to offer.
  • Wolfgang Buttress / Buttress Ltd
    Freelance Design Consultant
    Wolfgang Buttress / Buttress Ltd Nov 2017 - Apr 2018
    Nottingham, United Kingdom
    • Provided consultancy services in additive manufacturing.• Parametric modelling of highly complex sculptural structures using Grasshopper for Rhino.• Produced a number of lighting simulations and projection video art using Processing programming language (Javascript).• Advanced mechatronics experience through constructing a large format pen plotter.• Generated parametric machine code for ‘Boom’ (Lace Unravelled/Nottingham City Museums & Galleries - 2018). ‘Boom’ visually… Show more • Provided consultancy services in additive manufacturing.• Parametric modelling of highly complex sculptural structures using Grasshopper for Rhino.• Produced a number of lighting simulations and projection video art using Processing programming language (Javascript).• Advanced mechatronics experience through constructing a large format pen plotter.• Generated parametric machine code for ‘Boom’ (Lace Unravelled/Nottingham City Museums & Galleries - 2018). ‘Boom’ visually expresses the rise and fall of the lace factories in Nottinghamshire between 1780 and 1960 through the use of a pen plotter. Show less
  • Ourownskin Ltd
    Freelance Design Engineering Consultant
    Ourownskin Ltd Nov 2015 - Oct 2017
    Nottingham, London
    Study of the mechanical behaviour of human foot skin to inform and inspire the design of 3D printed shoes. The project attempts to answer the question: “How would we design and manufacture footwear for the first time if we used the materials and technologies that are available today?”.• Experience of working in a multi-disciplinary team.• Generated a series of footwear prototypes using parametric modelling software (Grasshopper for Rhino).• Provided expert technical direction in… Show more Study of the mechanical behaviour of human foot skin to inform and inspire the design of 3D printed shoes. The project attempts to answer the question: “How would we design and manufacture footwear for the first time if we used the materials and technologies that are available today?”.• Experience of working in a multi-disciplinary team.• Generated a series of footwear prototypes using parametric modelling software (Grasshopper for Rhino).• Provided expert technical direction in selecting suitable materials and manufacturing processes. Exhibitions:- MV Works, Somerset House (2016)- Growing a Mars Boot, Items: Is Fashion Modern?, Museum of Modern Art – New York (2017)- Beazley Designs of the Year 2018, Design Museum - London Show less
  • Nottingham Trent University
    Phd Student
    Nottingham Trent University Nov 2012 - Oct 2017
    Nottingham, United Kingdom
    "Incorporating self-assembly in robocasting for applications in synthetic hard tissue implants"The aim of this research is to minimise the detrimental effect of porosity on the mechanical properties of bio-ceramic scaffolds. To this end, robocasting has been combined with conventional material processing techniques to create bio-inspired composites that are structured at multiple scales. Supervisors: Prof. Philip Breedon, Dr. David Fairhurst, Dr. Rupert Soar• Expertise… Show more "Incorporating self-assembly in robocasting for applications in synthetic hard tissue implants"The aim of this research is to minimise the detrimental effect of porosity on the mechanical properties of bio-ceramic scaffolds. To this end, robocasting has been combined with conventional material processing techniques to create bio-inspired composites that are structured at multiple scales. Supervisors: Prof. Philip Breedon, Dr. David Fairhurst, Dr. Rupert Soar• Expertise in Additive Manufacturing of ceramic materials.• Proficiency in fluid dispensing systems and ink rheology.• Ability to conceptualise novel manufacturing processes for medical devices.• Experience in identifying, designing and fabricating appropriate experimental procedures in the early stages of product development.• Competence in experimental data collection and analysis, identifying connections between multiple design parameters and critically evaluating research outcomes.• Ability to meet tight deadlines through effective planning and deliver research outcomes on a limited budget.• Adept in communicating complex technical subjects to both specialist and general audiences using various visual methods.• Skilled in preparing concise documents with well-constructed, logical arguments including detailed design reports and product specifications.• Mentored a number of students in medical-related research projects.• Actively contributed to ideation sessions and meetings with industrial and academic partners. Show less
  • Xaar
    3D Graduate Engineer
    Xaar Sep 2016 - Jun 2017
    Nottingham, United Kingdom
    • In-depth knowledge of thermoplastic materials for AM applications.• Gained hands-on experience in High Speed Sintering through extensive experimentation with materials and processes.• Designed, performed and analysed experiments for process control and optimisation. • Experienced user of Materialise software for build preparation.• Adept in STL (polygon mesh) repair.• Expertise in powder-based Additive Manufacturing techniques, including powder handling and part… Show more • In-depth knowledge of thermoplastic materials for AM applications.• Gained hands-on experience in High Speed Sintering through extensive experimentation with materials and processes.• Designed, performed and analysed experiments for process control and optimisation. • Experienced user of Materialise software for build preparation.• Adept in STL (polygon mesh) repair.• Expertise in powder-based Additive Manufacturing techniques, including powder handling and part post-processing.• Advanced knowledge of inkjet-based AM systems. • Worked closely with academic partners in designing for metrology in an AM context. • Provided consultancy services to end-users interested in adopting High Speed Sintering for production and prototyping purposes.• Liaised with AM software companies to develop solutions specifically tailored for HSS. • Produced and conducted Voice-of-Costumer interviews and surveys that provided valuable understanding of the industrial AM landscape. • Designed the 3D Centre's personalised giveaway part for industrial partners and stakeholders, as part of Xaar's marketing strategy. Show less
  • Hellenic Army
    Corporal
    Hellenic Army May 2009 - Mar 2010
    National Service - Artillery Brigade
  • Hellenic Airspace Industry
    Placement
    Hellenic Airspace Industry Oct 2007 - Nov 2007
    Greece
    Apprenticeship in F-16 part inspection/stripping and electroplating.

Manolis Papastavrou Skills

Materials Science R&d Chemical Engineering Research Autocad Chemistry Process Engineering Modeling Composites Project Management Research And Development Solidworks Spectroscopy Product Design Simulations Characterization Lifesciences Product Development

Manolis Papastavrou Education Details

Frequently Asked Questions about Manolis Papastavrou

What company does Manolis Papastavrou work for?

Manolis Papastavrou works for Metamorphic Am

What is Manolis Papastavrou's role at the current company?

Manolis Papastavrou's current role is Computational Designer | I help organisations innovate with Design for Additive Manufacturing.

What is Manolis Papastavrou's email address?

Manolis Papastavrou's email address is ma****@****u.ac.uk

What is Manolis Papastavrou's direct phone number?

Manolis Papastavrou's direct phone number is +4474659*****

What schools did Manolis Papastavrou attend?

Manolis Papastavrou attended Nottingham Trent University, Plakas School Of Art And Design, National Technical University Of Athens.

What skills is Manolis Papastavrou known for?

Manolis Papastavrou has skills like Materials Science, R&d, Chemical Engineering, Research, Autocad, Chemistry, Process Engineering, Modeling, Composites, Project Management, Research And Development, Solidworks.

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