Marcelo Aoki

Marcelo Aoki Email and Phone Number

Engenheiro de projetos @ 3M
State of São Paulo, Brazil
Marcelo Aoki's Location
Greater São Paulo Area, Brazil
Marcelo Aoki's Contact Details

Marcelo Aoki work email

Marcelo Aoki personal email

About Marcelo Aoki

Control and Automation Engineer, postgraduate in Project Management and New Product Development with more than 10 years of experience in multinational industries in the process, project, automation and maintenance areas.Currently working as a Process Engineer, responsible for leading productivity improvement, OEE and Yield Loss projects, implementation of new technologies, controlling and improving the main KPIs related to process stability, ensuring the updating of process procedures and using analysis and improvement tools, such as: PDCA, DMAIC, Lean, 5S, FMEA, A3 and TPM.Proven experience in conducting and managing automation projects with technology applied to PLC, HMI, vision systems, sensors, servo motors and robots. Support the technical team to solve problems in machine automation systems. International experience in France, Greece, Italy and Canada to carry out training, projects and technical visits.

Marcelo Aoki's Current Company Details
3M
Engenheiro de projetos
State of São Paulo, Brazil
Website:
3m.com
Employees:
66395
Marcelo Aoki Work Experience Details
  • 3M
    Engenheiro De Projetos
    3M
    State Of São Paulo, Brazil
  • 3M
    Process Engineer
    3M Aug 2022 - Present
    • Develop process studies and identify operational and process improvements.• Ensure the target achievement of the main engineering KPIs: OEE, Yield Loss and Productivity.• Conduct process capability analyses.• Lead Kaizen projects.• Lead automation initiatives of the factory.• Lead new projects in the technology area, including technical assessment, scope definition, costs, resources, layout and deployment deadlines.• Lead and deploy the Management of Change (MOC) process.• Conduct analysis and support about process failures and machine breakdowns.• Manage the process documentation.• Review the AM and PM activities.• Perform Design Reviews.• Prepare savings calculations and business cases.
  • Bic
    Maintenance Engineer
    Bic Mar 2017 - Aug 2022
    Manaus, Amazonas, Brasil
    Responsible for automation projects and maintenance support of rotary and linear assembly machines and thermoforming packaging machines for the production process of shavers.• Lead refurbishment projects (retrofitting) for shaver’s assembly and packing machines. Responsible for the project management: scope development, schedule preparing, CAPEX control, monitoring the execution of activities, technical approval and management of outsourced teams.• Manage E&A Obsolete Plan.• Provide studies to the maintenance team regarding analysis of stops and services, aiming to improve equipment availability.• Program and/or diagnose faults in HMI, PLC (Rockwell), vision systems (Cognex), SCARA (Hiwin) and Delta (ABB) robots, frequency inverters and servo motors.• Provide support, updates and troubleshooting to the technical team about the automation systems.• Design and deploy the automation improvements.• Key user of the maintenance management system (COSWIN).• Review technical requirements of automation projects.• Manage the automation softwares licenses and backups.• Participate in the plant's energy efficiency committee – ISO 50001.• Propose spare parts lists for the automation and electrical systems.• Manage the maintenance KPIs and propose actions to improve the results.• Lead an electrical maintenance team.• Schedule the preventive and programmed maintenances.Results:• Interlocking a thermoforming packaging machine with automation.• Replacement of an inspection system for the shaver assembly process. 60% reduction in machine downtime related to the inspection system.• Installation of a barcode camera to ensure that there is no mixing of products inside the box. 100% reduction in customer complaints.• Retrofit of 2 assembly machines and 4 packaging machines. Modernization of equipment and spare parts available on the market.• Implementation of a COSWIN maintenance management system (CMMS), standardizing maintenance controls in a single database.
  • Bic
    Process Analyst
    Bic Jan 2014 - Mar 2017
    Manaus, Amazonas, Brasil
    Process and maintenance support to the rotary and linear assembly machines and thermoforming packaging machines for the production process of shavers.• Develop operational and technical procedures.• Manage the production and maintenance indicators: efficiency, scrap, preventive maintenance performed and spare parts stock level.• Install and start up new machines in the process.• Perform fault analysis of the machines using MASP, Ishikawa and 5W2H tools.• Develop the management dashboard with the main KPIs of the area.
  • Bic
    Engineering Intern
    Bic Mar 2012 - Jan 2014
    Manaus, Amazonas, Brasil
    • Manage the spare parts stock.• Elaborate reports of efficiency and scrap indicators.• Participate in the daily production meetings.
  • Procter & Gamble
    Technical Intern
    Procter & Gamble Feb 2011 - Mar 2012
    Manaus, Amazonas, Brasil
    • Do breakdown analysis of injection machines.• Elaborate daily breakdowns reports.• Buy spare parts for the injection machines, making direct contact with national and international suppliers.

Marcelo Aoki Skills

Microsoft Office Microsoft Excel Microsoft Word Microsoft Powerpoint Engenharia 5s Plc Allen Bradley Project Management

Marcelo Aoki Education Details

Frequently Asked Questions about Marcelo Aoki

What company does Marcelo Aoki work for?

Marcelo Aoki works for 3m

What is Marcelo Aoki's role at the current company?

Marcelo Aoki's current role is Engenheiro de projetos.

What is Marcelo Aoki's email address?

Marcelo Aoki's email address is ma****@****rld.com

What schools did Marcelo Aoki attend?

Marcelo Aoki attended Faculdade Cambury, Universidade Do Estado Do Amazonas - Uea, Universidade Do Estado Do Amazonas - Uea, Fundação Nokia De Ensino.

What skills is Marcelo Aoki known for?

Marcelo Aoki has skills like Microsoft Office, Microsoft Excel, Microsoft Word, Microsoft Powerpoint, Engenharia, 5s, Plc Allen Bradley, Project Management.

Who are Marcelo Aoki's colleagues?

Marcelo Aoki's colleagues are Digi World, Elain Xu, Laura Bragil, 刘跃进, 王陆陆, Tim Nix, Tom Both.

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