Marcelo Aoki Email & Phone Number

State Of São Paulo, Brazil

• Develop process studies and identify operational and process improvements.• Ensure the target achievement of the main engineering KPIs: OEE, Yield Loss and Productivity.• Conduct process capability analyses.• Lead Kaizen projects.• Lead automation initiatives of the factory.• Lead new projects in the technology area, including technical assessment, scope definition, costs, resources, layout and deployment deadlines.• Lead and deploy the Management of Change (MOC) process.• Conduct analysis and support about process failures and machine breakdowns.• Manage the process documentation.• Review the AM and PM activities.• Perform Design Reviews.• Prepare savings calculations and business cases.

Manaus, Amazonas, Brasil

Responsible for automation projects and maintenance support of rotary and linear assembly machines and thermoforming packaging machines for the production process of shavers.• Lead refurbishment projects (retrofitting) for shaver’s assembly and packing machines. Responsible for the project management: scope development, schedule preparing, CAPEX control, monitoring the execution of activities, technical approval and management of outsourced teams.• Manage E&A Obsolete Plan.• Provide studies to the maintenance team regarding analysis of stops and services, aiming to improve equipment availability.• Program and/or diagnose faults in HMI, PLC (Rockwell), vision systems (Cognex), SCARA (Hiwin) and Delta (ABB) robots, frequency inverters and servo motors.• Provide support, updates and troubleshooting to the technical team about the automation systems.• Design and deploy the automation improvements.• Key user of the maintenance management system (COSWIN).• Review technical requirements of automation projects.• Manage the automation softwares licenses and backups.• Participate in the plant's energy efficiency committee – ISO 50001.• Propose spare parts lists for the automation and electrical systems.• Manage the maintenance KPIs and propose actions to improve the results.• Lead an electrical maintenance team.• Schedule the preventive and programmed maintenances.Results:• Interlocking a thermoforming packaging machine with automation.• Replacement of an inspection system for the shaver assembly process. 60% reduction in machine downtime related to the inspection system.• Installation of a barcode camera to ensure that there is no mixing of products inside the box. 100% reduction in customer complaints.• Retrofit of 2 assembly machines and 4 packaging machines. Modernization of equipment and spare parts available on the market.• Implementation of a COSWIN maintenance management system (CMMS), standardizing maintenance controls in a single database.

Manaus, Amazonas, Brasil

Process and maintenance support to the rotary and linear assembly machines and thermoforming packaging machines for the production process of shavers.• Develop operational and technical procedures.• Manage the production and maintenance indicators: efficiency, scrap, preventive maintenance performed and spare parts stock level.• Install and start up new machines in the process.• Perform fault analysis of the machines using MASP, Ishikawa and 5W2H tools.• Develop the management dashboard with the main KPIs of the area.

Manaus, Amazonas, Brasil

• Manage the spare parts stock.• Elaborate reports of efficiency and scrap indicators.• Participate in the daily production meetings.

Manaus, Amazonas, Brasil

• Do breakdown analysis of injection machines.• Elaborate daily breakdowns reports.• Buy spare parts for the injection machines, making direct contact with national and international suppliers.

Pós-Graduação Lato Sensu - Mba, Project Management

Pós-Graduação Lato Sensu - Especialização, New Product Development

Bacharelado Em Engenharia, Mechatronics, Robotics, And Automation Engineering

Ensino Médio, Telecommunications Technology/Technician