Marcelo Carvalho Email and Phone Number
Marcelo Carvalho personal email
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-Consulting and advisor for many different companies in Brazil and abroad for planning, installation and start of the manufacturing operations in optical media, injection molding and logistics and distribution.- Successful in implementing positive change through continuous improvement applying Lean Manufacturing culture using the following tools: 5W2H, PFMEA, SMED, VSM, Kaizen, Kanban, PDCA, KPI's and others Lean tools as needed to reduce the waste to add value in manufacturing process.- Management of automated production, Lean Manufacturing, Total Quality Management, Total Productive Maintenance and Industry 4.0- Try-out and process development in injection molding for many different industries, such as: Automotive, Packaging, Eletronics, Optics, medical.- Expert in wide range of injection molding machines: Eletric, Hydraulic, Hybrid - Vertical, Horizontal, Turn-table, one to five injection units and special process: Thermoset, liquid silicone rubber, in-mold-labelling, gas injection, micro-injection, powder injection (CIM/MIM), multi-component, clean room technics.- Experienced Service Engineer / coordinator with a demonstrated history of working in the plastic and printing industries.- Large experience in doing business in Brazil and abroad - Americas, Europe and Asia- Deep knowledge in technical sales of manufacturing and automated equipments, ancillary equipments for plastic industry.- Customer oriented.- Skilled in leading and developing high performance teamsSpecialties:Production and automation projectsLean Manufacturing ManagementPlastic Injection MoldingSuppliers Development Process optimizationManufacturing equipments commissioning and production startupProduction ManagementTeam buildingExperienced in small to big size multi-national companies
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Engenheiro De ServiçoIllig Maschinenbau Gmbh & Co. KgJundiaí, Sp, Br -
Field Service EngineerIllig Maschinenbau Gmbh & Co. Kg Mar 2019 - PresentHeilbronn, Bw, De- Installation of thermoforming machines, form fill and seal and automated packaging solutions: RDM, RDK, RDKP and peripheral equipments, such as: Grinders, chiller, pre-heater and stacking modules.- Electrical and mechanical troubleshooting, retrofit and upgrade of plastic packaging machines and automated equipments.- In charge to do corrective and preventive maintenance in the equipments supplied by ILLIG installed at customers site.- Remote support to the customers in South America.- Services provided in Latin America and Europe, with training at Headquarters in Heilbronn / Germany.
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Freelance Senior ConsultantMsc Consultoria Mar 2015 - PresentJundiaí, São Paulo, Br- Adviser for injection molding process optimization, training from basic to advanced for process technicians, including troubleshooting, Lean Manufacturing culture (continuous improvement), quality assurance and start-up companies or Global companies which intend to start operations in Brazil acting your local agent.- Lean & Six Sigma consultancy services with focus to reduce the waste and increase the profit in manufacturing and service companies, applying the methodology and tools, like: FMEA, DMAIC, SIPOC, JIT, VSM, SMED, KPI's management, 5W2H and others according to the company and process in analyse.- Consultancy in PIM (Ceramic Injection Molding & Metal injection Molding): Mold project, tryout, process development.- Installation, start-up, tryout of injection molding machines, mould or new process of manufacturing.- Development of suppliers, project managing for complete solution in logistic or automation in manufacturing process. -
Service CoordinatorAlfamach Imp. E Com. De Máquinas Ltda. Aug 2017 - Jun 2018Jundiaí, São Paulo, Br- Responsible of the technical service, application engineering, EOAT and Spare parts sales.- Management of technical service of injection molding machines (Yizumi), Robots / IML Systems/ Automation (Topstar and Yangsen) and auxiliary equipments: Dryer, Dehumidifier, Chiller, Hopper Loader ( Topstar).- Commissioning of machines and equipment supplied by the company.- Electrical, hydraulic and mechanical maintenance in the field and retrofit of second hand machines in our showroom: Replacement and repair of hydraulic and pneumatic valves, installation of programs and repair of HMI, repair and reconnection of I / O signals in PLC, replacement of screw and injection cylinder, hydraulic pump and motor, electronic boards, electrical commands and other services in the field of maintenance and installation of machines and equipments. -
Technical And Operations CoordinatorMacéa Cerâmica Técnica Ltda Jul 2016 - Jul 2017São Paulo, Sp, Br- Research and Development of the Ceramic Injection Molding (CIM) with Arburg Injection Moulding Machine at Macéa Cerâmica Técnica Ltda.- Responsible for the Start-up of the Ceramic Injection Molding manufacturing: Mold project, process evaluation, technical and operational trainning.- Responsible of technical department and new process evaluation- Responsible for technical purchase and equipments maintenance -
Application EngineerArburg Gmbh + Co Kg Sep 2011 - May 2014Loßburg, Baden-Württemberg, De- Responsible for customer service, project, quote and sales of peripheral equipments represented by Arburg.- Project managing of automation and turnkey solutions, integrating the Arburg injection molding machines for high technology system and manufacturing solutions.- Technical and process training for Arburg customers.- Installation, commissioning and tryout of injection molding systems.- Consultancy for special process, production improvement or new process development.- Application and sales visits to support the sales department- Demonstration on exhibitions and open house events -
General Manager (Owner)Optical And Plastic Technology Com E Serviços Ltda Sep 2005 - Jun 2011Consultancy in process optimization, manufacturing plant installation, training in optical disc replication process and injection molding machines.One stop solution provider for optical discs manufacturing and injection molding process.Sales of equipemnt and service consultant for CD/DVD/BD industryImportation and exportation of manufacturing equipment, consumables and raw material for optical media and injection molding process.Strategic Consultancy, including business plan & sales development.Representative in South America of the following companies: Xiris Automation (Canada), Dr. Schenk of America (Germany/ USA), Symcon Group (Netherlands), Hanky and Partners (Taiwan), VDL ODMS (Netherlands).
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Sales And Technical Director (Partner)Cyc Multimidia Ltda Sep 2009 - Jan 2011CD/DVD/BD Replication and duplication service. Complete solution provider in optical media duplication and replication, printing partner for duplication companies in Brasil.Importation and distribution of optical medias.
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South America Sales RepresentativeSymcon Bv 2005 - 2008Veldhoven, Nl- Sales representative in South America: Responsible for sales and distribution of consumables and raw material in South America. -
Industrial ManagerCooperdisc Editorial Log Ltda Sep 2003 - Jan 2005- Management of the reconstruction of the building to install the factory- Responsible for hiring and training all employees in the industrial department, including the following departments: Production, PCPM, Property and industrial maintenance, purchasing, Logistics, assembly.- Management of all activities in the industrial area with 60 employees, aiming to serve the commercial portfolio with maximum efficiency.- Responsible to prepare all documentation, quality, safety and manufacturing procedures and specification in order to warranty the quality standard and achieve the production goals.
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Technical And Commercial AdvisorWittmann Battenfeld Nov 2002 - May 20031220 Wien, At- Support the South America representatives- Responsible for projects and sales of peripheral equipments, robots and automation systems in São Paulo state and South America Representative offices.- Management of the import and export department improving importation procedures in and reducing costs in around 15% -
Manufacturing SupervisorArvato Bertelsmann Brasil Jun 2000 - Oct 2002São Paulo, São Paulo Sp, Br- Responsible to Achieve the best product quality Award in the entire manufacturing Group Arvato.- Implementation of the 5S in the production enviroment- Development of the "fast cicle stamper" improving the production cicle ( reduction 15% of the production time)- Management of the product quality in charge to manage all the quality standard.- Management of the Quality department from the purchasing untill after sales to assure the best product and attendance quality acording the company standards.- Responsible for SAP/R3 implementation and staff training in the PP/QM Module- Management of the quality assurance system using the following: Six Sigma, PDCA, Ishikawa Diagram, 8D, 5W2H and others in order to attend SONY, Microsoft,Panasonic, DELL and COMPACT Quality requirements. -
Production CoordinatorSimoldes Plasticos Brasil Jun 1999 - May 2000São Jose Dos Pinhais, Pr, Br- Responsible for start the operation of the injection molding department for automotive industry with customer as: Renault, Audi, GM, VW.- Responsible to hire the production team for 3 shifts with a total of 30 people- Management of the team to work with high technology injection molding process including: Engel Injection molding machine and Sepro Robot's and high tech molds and process: Gas injection, IMD, etc...- Responsible for implementation of the integrated logistic process RENAULT : EAQL RENAULT- Responsible for implementation ISO 9000:2000, ISO-TS 16949 in the production area. -
Manufacturing Control ForemanArvato Bertelsmann Brasil 1995 - Jul 1999São Paulo, São Paulo Sp, Br- Responsible for the product quality in all step of the supply chain, from the raw material on storage untill after sales attendance.- Development of the intranet and flow process for attendance of customer complaining .- Participartion in the group responsible to introduce the DVD Technology in Arvato Brasil.- Start-up of the first DVD Replication line at Arvato Digital Services Brasil.- Implementation of the customer attendance system through intranet, reducing of returning and production failures (reduction around 15% of the production costs)- Internal Quality auditor
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Plastic TechnicianPlásticos Mueller S/A 1989 - Dec 1994Br
Marcelo Carvalho Skills
Marcelo Carvalho Education Details
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Universidade PaulistaLean Manufacturing Management -
Ipep - Instituto Paulista De Ensino E PesquisaAnd Supply Chain Management
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Centro Universitário Ibero-AmericanoInternational Business
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Senai Mario AmatoPlastic Technician
Frequently Asked Questions about Marcelo Carvalho
What company does Marcelo Carvalho work for?
Marcelo Carvalho works for Illig Maschinenbau Gmbh & Co. Kg
What is Marcelo Carvalho's role at the current company?
Marcelo Carvalho's current role is Engenheiro de Serviço.
What is Marcelo Carvalho's email address?
Marcelo Carvalho's email address is pl****@****ail.com
What schools did Marcelo Carvalho attend?
Marcelo Carvalho attended Universidade Paulista, Ipep - Instituto Paulista De Ensino E Pesquisa, Centro Universitário Ibero-Americano, Senai Mario Amato.
What are some of Marcelo Carvalho's interests?
Marcelo Carvalho has interest in Social Services, Recycling Materials And Process, Management Strategy, Project Management, Children, Consulting Offer, New Technologies, Carreer Opportunities, Job Inquirie, Trade Business.
What skills is Marcelo Carvalho known for?
Marcelo Carvalho has skills like Management, Manufacturing, Process Improvement, Product Development, Sales Operations, Business Development, Production Managment, Lean Manufacturing, Technical Support, Negotiation, Business, Heavy Equipment.
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