Marc W. Richardson Email and Phone Number
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Producer of exhaust, radiator, charge air and other tubular products for truck and Con/Ag industries ✔ Achieved ISO 9001:2015 IATF 16949 registration across a three plant operation✔ Business Operating System development, implementation and auditing for a three plant operation, utilizing process approach and risk-based thinking✔ Implement ISO 14001:2015 Environmental Management System✔ Floor-level, self-directed Continuous Improvement Team training and deployment utilizing Statistical Process Control and basic quality tools. Escalate projects to Six Sigma only when required.✔ SAP Business Process Owner, Subject Matter Expert and Configuration for QM, PP, WM, IM and Master Data✔ Cube Kaizen, including 5S and Value Stream Mapping ✔ New Product Introduction and Advanced Product Quality Planning including Process Mapping, Potential Failure Mode and Effects Analysis and Control Plans ✔ Evidence-Based problem solving utilizing cause and effect hypothesis testing to find root causes✔ Team builder, trainer and mentor✔ Project Manager - Read Posts!
Gerber
View- Website:
- gerbergear.com
- Employees:
- 193
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Manager - QualityGerber May 2021 - PresentUnited StatesManage workflow through Quality Assurance Lab for all new Domestic and Overseas-supplied product including inspection of dimensional and appearance characteristics and functional testing. Also work to reduce warranty costs due to domestic and supplier issues. -
Director Of Quality And Product DevelopmentNelson Global Products Dec 2011 - Apr 2020Portland, Oregon AreaRecently entrusted with direction of organization's Product Development. reduced quote turn time. CostDeveloped SAP application to identify slow moving stock···Results: Bill and collect 200KImplemented system to bill customer for such items as soon as waiting period has been exceeded···Results: within 90 days, product is either shipped or customer is billedQuality Successfully transitioned three facilities including remote support site to IATF-16949:2016 ISO 9001:2015SAP QM BPO and SMEAwards:···PACCAR 2016 Supplier Performance Management Achiever···PACCAR 2015 <50 PPM···Four (4) DTNA Masters of QualityLead Six Sigma Projects such as optimizing wash process···Results: Number of wash cycles went from 500 to 250/day Lead Lean Projects such as 5S and SMED···Results: reducing changeover times from an average of 600 minutes per day to 400 minutes per day···Results: Increased On Time Shipping from 80% to 98% through initiation of mixed-model lean manufacturingDeliverySAP BPO and SME for PP and MM with considerable experience in SD, SAP HANA/Analysis···Results: Information thus obtained used to guide data driven decisions such as major equipment buys and deployment.Implemented production scheduling system with capacity leveling and order dispatch organizing 12,000 SKU's into 167 product families···Results: recoup 40 hours of machine time/week, eliminating need to purchase capital equipmentCombine multiple daily and weekly orders into monthly orders to eliminate changeovers···Results: Increase in machine uptime by while minimizing impact on inventoryImplemented single piece flow work cells ···Results: reduced lead time from 10.3 to 7.4 daysTeamSafety Committee member and auditorUse problem solving methods to assure root cause is determined and permanent corrective action···Results: Events causing lost time no longer occurEnvironmentLead initiative to achieve registration to ISO 14001:2015 Environmental Management System -
Quality ManagerSure Power Ind, A Division Of Cooper Bussmann Feb 2008 - Dec 2011Cooper Bussmann Transportation, Tualatin, OregonExamples of successfully completed Six Sigma projects:• Cost savings of over $25,000 in polyurethane encapsulation process • Reduced Printed Circuit Board component placement errors by 85%• Reduced receiving inspection lead time from five days to one day utilizing lean techniquesExperience:• Supervise three quality engineers responsible for all aspects of quality system, one failure analysis technician responsible for factory rejects and field returns and two quality technicians responsible for incoming and in-process inspections• Led over thirty separate corrective action projects which have resulted in an 82% reduction in first pass yield element test failures since the beginning of this year. Continue to lead nonconformance reduction through use of detailed process analysis using FMEA tool which has spun off several projects such as Automated optical Inspection equipment purchase, process checklists and stencil replacement program.• Designated as Project Manager to transfer mobile products from our Canadian plant, during the execution of which, I utilized project management tools such as SIPOC development, PERT diagramming and GANTT Charts resulting smooth transition with no degradation to product quality and no missed shipments to customers. • Trained team members in the use of problem solving tools such as interpretation of statistical process control charts, Measurement Systems Analysis, Cause & Effect Diagrams, Pareto Distributions used as a prioritizing tool, 5 Why's and Fault Trees and other tools.• Developed and implemented Layered Process Audits, Material Review Board and Warranty Returns and Analysis. -
Quality Assurance ManagerJae Oregon Sep 1998 - Jan 2008Tualtin, Or-Plastic injection molding, high speed progressive stamping, reel-to-reel electrical contact gold plating and assembly - Revolutionary fusion of Statistical Process Control and Six Sigma that can dramatically reduce project time to completion by up to a factor of ten. This holds true whether the project is for manufacturing, administration or transactional processes- QS/ISO-9000 and TS 16949 Systems development, implementation and auditing - New Product Development and Launch- Use and train others in all quality assurance core tools such as: Measurement Systems Analysis, Statistical Process Control, Advanced Product and Process Quality Planning, Failure Mode and Effects Analysis and Root Cause Corrective Action- Kaizen, Lean Manufacturing - Project Management - Supplier Quality Management with cost-based performance metrics- Plant start-up from brick and mortar to full, profitable production -
See Positions Held BelowMagna Interior Systems Sep 1990 - Sep 1998Livonia, MiPositions Held: Director of Quality, Quality Manager, Supplier Quality Manager, Senior Product Assurance Engineer• Launched, utilizing project management techniques, three automotive seating plant and one interior trim plant incorporating just-in-time production systems and in-sequence delivery systems leading to customer approval and 500 mm in sales.• Managed a staff of five Quality Engineers • Member of core team which achieved ISO 9001 and QS 9000 certification.• Member of core team which developed comprehensive New Product Introduction project management template.• Managed PPAP and Supplier Process Verification Program for one hundred twenty plus suppliers resulting in improved product quality delivered to the assembly plants and supplier accountability.• Decreased end-of-line rejects by as much as 85% at principal supplier by application of team-oriented problem resolution techniques. -
Quality Assurance EngineerJohnson Controls Sep 1982 - Sep 1990Detroit MiWorked my way up from Press Operator to Line Inspector to Test Technician to Lay Out Inspector to Quality Supervisor to Quality Engineer.
Marc W. Richardson Skills
Marc W. Richardson Education Details
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Education
Frequently Asked Questions about Marc W. Richardson
What company does Marc W. Richardson work for?
Marc W. Richardson works for Gerber
What is Marc W. Richardson's role at the current company?
Marc W. Richardson's current role is Managing all aspects of Gerber brand Quality.
What is Marc W. Richardson's email address?
Marc W. Richardson's email address is ma****@****cts.com
What schools did Marc W. Richardson attend?
Marc W. Richardson attended Central Michigan University.
What skills is Marc W. Richardson known for?
Marc W. Richardson has skills like Spc, Six Sigma, Continuous Improvement, Fmea, Manufacturing, Supplier Quality, Lean Manufacturing, Root Cause Analysis, Ppap, Kaizen, Value Stream Mapping, 5s.
Who are Marc W. Richardson's colleagues?
Marc W. Richardson's colleagues are Steven Lively, Ruby Zuniga, R Gaither, Joshua Higdon, Ghazi Abdennour, Albert Wilson Jnr, Ashley Smith.
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