Marc W. Richardson Email & Phone Number

United States

Manage workflow through Quality Assurance Lab for all new Domestic and Overseas-supplied product including inspection of dimensional and appearance characteristics and functional testing. Also work to reduce warranty costs due to domestic and supplier issues.

Portland, Oregon Area

Recently entrusted with direction of organization's Product Development. reduced quote turn time. CostDeveloped SAP application to identify slow moving stock···Results: Bill and collect 200KImplemented system to bill customer for such items as soon as waiting period has been exceeded···Results: within 90 days, product is either shipped or customer is billedQuality Successfully transitioned three facilities including remote support site to IATF-16949:2016 ISO 9001:2015SAP QM BPO and SMEAwards:···PACCAR 2016 Supplier Performance Management Achiever···PACCAR 2015 <50 PPM···Four (4) DTNA Masters of QualityLead Six Sigma Projects such as optimizing wash process···Results: Number of wash cycles went from 500 to 250/day Lead Lean Projects such as 5S and SMED···Results: reducing changeover times from an average of 600 minutes per day to 400 minutes per day···Results: Increased On Time Shipping from 80% to 98% through initiation of mixed-model lean manufacturingDeliverySAP BPO and SME for PP and MM with considerable experience in SD, SAP HANA/Analysis···Results: Information thus obtained used to guide data driven decisions such as major equipment buys and deployment.Implemented production scheduling system with capacity leveling and order dispatch organizing 12,000 SKU's into 167 product families···Results: recoup 40 hours of machine time/week, eliminating need to purchase capital equipmentCombine multiple daily and weekly orders into monthly orders to eliminate changeovers···Results: Increase in machine uptime by while minimizing impact on inventoryImplemented single piece flow work cells ···Results: reduced lead time from 10.3 to 7.4 daysTeamSafety Committee member and auditorUse problem solving methods to assure root cause is determined and permanent corrective action···Results: Events causing lost time no longer occurEnvironmentLead initiative to achieve registration to ISO 14001:2015 Environmental Management System

Cooper Bussmann Transportation, Tualatin, Oregon

Examples of successfully completed Six Sigma projects:• Cost savings of over $25,000 in polyurethane encapsulation process • Reduced Printed Circuit Board component placement errors by 85%• Reduced receiving inspection lead time from five days to one day utilizing lean techniquesExperience:• Supervise three quality engineers responsible for all aspects of quality system, one failure analysis technician responsible for factory rejects and field returns and two quality technicians responsible for incoming and in-process inspections• Led over thirty separate corrective action projects which have resulted in an 82% reduction in first pass yield element test failures since the beginning of this year. Continue to lead nonconformance reduction through use of detailed process analysis using FMEA tool which has spun off several projects such as Automated optical Inspection equipment purchase, process checklists and stencil replacement program.• Designated as Project Manager to transfer mobile products from our Canadian plant, during the execution of which, I utilized project management tools such as SIPOC development, PERT diagramming and GANTT Charts resulting smooth transition with no degradation to product quality and no missed shipments to customers. • Trained team members in the use of problem solving tools such as interpretation of statistical process control charts, Measurement Systems Analysis, Cause & Effect Diagrams, Pareto Distributions used as a prioritizing tool, 5 Why's and Fault Trees and other tools.• Developed and implemented Layered Process Audits, Material Review Board and Warranty Returns and Analysis.

Tualtin, Or

-Plastic injection molding, high speed progressive stamping, reel-to-reel electrical contact gold plating and assembly - Revolutionary fusion of Statistical Process Control and Six Sigma that can dramatically reduce project time to completion by up to a factor of ten. This holds true whether the project is for manufacturing, administration or transactional processes- QS/ISO-9000 and TS 16949 Systems development, implementation and auditing - New Product Development and Launch- Use and train others in all quality assurance core tools such as: Measurement Systems Analysis, Statistical Process Control, Advanced Product and Process Quality Planning, Failure Mode and Effects Analysis and Root Cause Corrective Action- Kaizen, Lean Manufacturing - Project Management - Supplier Quality Management with cost-based performance metrics- Plant start-up from brick and mortar to full, profitable production

Livonia, Mi

Positions Held: Director of Quality, Quality Manager, Supplier Quality Manager, Senior Product Assurance Engineer• Launched, utilizing project management techniques, three automotive seating plant and one interior trim plant incorporating just-in-time production systems and in-sequence delivery systems leading to customer approval and 500 mm in sales.• Managed a staff of five Quality Engineers • Member of core team which achieved ISO 9001 and QS 9000 certification.• Member of core team which developed comprehensive New Product Introduction project management template.• Managed PPAP and Supplier Process Verification Program for one hundred twenty plus suppliers resulting in improved product quality delivered to the assembly plants and supplier accountability.• Decreased end-of-line rejects by as much as 85% at principal supplier by application of team-oriented problem resolution techniques.

Detroit Mi

Worked my way up from Press Operator to Line Inspector to Test Technician to Lay Out Inspector to Quality Supervisor to Quality Engineer.