CURRENT JOB:Manager R & D AVS (SUSPENSION) at Sujan Cooper Standard Limited Pune From Jul 2017 to till date. Website Address: http://www.sujancooperstandard.com/KEY ROLES & RESPONSIBILITIES:  Lead & guide the team.Team size :- 3 Members.  RFQ handling Preliminary BOM & product cost estimation, product Design & Manufacturing feasibility study, Tech review preparation & Feasibility study sign off of AVS components of chassis by considered customer drg… Show more CURRENT JOB:Manager R & D AVS (SUSPENSION) at Sujan Cooper Standard Limited Pune From Jul 2017 to till date. Website Address: http://www.sujancooperstandard.com/KEY ROLES & RESPONSIBILITIES:  Lead & guide the team.Team size :- 3 Members.  RFQ handling Preliminary BOM & product cost estimation, product Design & Manufacturing feasibility study, Tech review preparation & Feasibility study sign off of AVS components of chassis by considered customer drg requirements & Test specifications. Interacting with the customer for product inputs & design finalization. Interact with FEA team & optimize the product design by considered the stress, strain & elongation values. Finalize the design by considered the FEA elements damage factor. Details of simulation results :- 1.Pre-determine Load vs deflection curve. 2.Durability test failure mode assessment. 3.Correlation study of simulation results with physical test validation results.  Conduct design review & DFMEA in every stage of the product development. Proto parts validation in-house (like static,dynamic test & durability test) along with testing team & verify the results with respect to customer specifications.  Material test in house (Like Heat aging test, Compression set test, ozone resistance test, water absorption test, abrasion resistance test). Show less

September 2007 - present 9+ years of experience in Harita & Harita Fehrer Limited.Hosur.(Near Bangaluru).Responsible for evolving right polyurethane jounce bumper product's to customers.(OEM'S & Tier 1 suppliers.Efficient in CAD (Catia & Proe) & FEA softwares (Abaqus).Load vs deflection curve & durability failure mode predictions by using Abaqus software.Responsible for development of polyurethane jounce bumper's(product,process development &… Show more September 2007 - present 9+ years of experience in Harita & Harita Fehrer Limited.Hosur.(Near Bangaluru).Responsible for evolving right polyurethane jounce bumper product's to customers.(OEM'S & Tier 1 suppliers.Efficient in CAD (Catia & Proe) & FEA softwares (Abaqus).Load vs deflection curve & durability failure mode predictions by using Abaqus software.Responsible for development of polyurethane jounce bumper's(product,process development & validation)Interaction with customer's during various stages of new product development.suggesting solutions to customer's from FEA results.Providing solutions to customer for warranty related issues.Rich knowledge in MDI based rigid polyurethane elastomer manufacturing process & chemical processing.Interaction with technical collaborators in United Kingdom for technology transferring.Knowledge on NDI based polyurethane elastomer manufacturing process & chemical processingResponsible for jounce bumper injection mould design & development.Responsible for fixture development for testingSupporting vendor's for injection mould development.Worked on projects for Tata motors,Bajaj,TVS,Hyundai,Mauruti,Gabriel,Tenneco,Mando,Endurance technologies Expert in trouble shooting of product related issues. Show less

Worked as a product design engineer for casting products.Handled design of Ignition locks & keys for automobile vehicles.Locks & Keys design & development,Testing follow up,DFMEA preparation,CAD software Knowledge,Customer interaction,DFMEA preparation,APQP documentation.

Worked as a design engineer for Sheet metal products.Key roles:BOM & Part cost preparation,Blank development size calculation,Drg release by considered process sequence.Customer Interaction.Resolving customer complaints