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Results-driven Independent Quality Management Consultant with expertise in problem-solving, root cause analysis, and data analytics. Successfully implemented process improvements and manufacturing process audits to enhance product design and development. Proficient in supplier quality management and project management, with experience in electrical automotive systems and printed circuit board manufacturing. Demonstrated ability to lead and manage teams to achieve top quartile performance in 3rd party quality measures.BSEE combined w/ MBA and Quality Management, component, systems & Vehicle Launch experience currently exploring part time consulting & contract opportunities. Experienced in identifying system & process improvements, and prioritizing workload to simultaneously manage multiple projects/programs in support of multiple objectives, taking an idea from concept, developing of specifications, through validation testing and into production while meeting project targets.On-site experience before & during start of production (SOP) launch of new vehicles/models. Utilized 3rd party competitive benchmarking data (JD Power, Consumer Reports) and Voice of the Customer surveys to improve product and customer experiences. Collaborated with various disciplines to achieve objectives - manufacturing, legal, design office, product planning, purchasing, marketing, and dealership service. Over 37 yrs experience including Design, Development, Production release and manufacturing & assembly of Powertrain & Chassis electronics modules/systems - Engine Control, Emissions Control, ABS & Traction Control, Air Bag Control, ADAS. Experience with Supplier Quality on Electronics, Overhead Systems, Carpeting & NVH Systems, Sun Roofs, Air Bags and HVAC. Hands-on experience working with new and existing global suppliers, in various regions throughout the world, to ensure adequate manufacturing controls to deliver quality and reliability of components and modules, through the use of specification of requirements, technical assessments, improvement plans, and corrective actions.Led supplier assessments, managed suppliers through the AQP process from pre-sourcing selection to start of production for new model programs while supporting ongoing Design and Manufacturing continuous improvement. Evaluated & developed suppliers to meet or exceed specific requirements using tools such as AQP, SPC, FMEA, Control Plan, Poke-Yoke, and PPAP.
Mario Aquilina Llc
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Independent Quality Management ConsultantMario Aquilina Llc Dec 2018 - PresentMichigan, United StatesConsulting with tier suppliers, that are currently under contract or seeking to work with an automotive OEM, in order to improve their products or relationships with those OEMs.Advising with equity firms considering an investment into the automotive sector.
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Systems Engineer - AdasAptiv Feb 2019 - Jul 2019Troy, MichiganVehicle Testing and Validation planning of OEM provided test vehicles. Scheduling and coordinating instrumentation build up, mileage accumulation & development test drive scheduling and test routes - US and EU. -
3Rd Party Performance Quality Lead - NaftaFca Fiat Chrysler Automobiles Feb 2012 - Dec 2018Auburn Hills, MiLead and manage team to support internal corporate initiatives for improvement of 3rd party quality measures (i.e. Consumer Reports' Road Test Scores & Recommendations, J D Power VDS, IQS & APEAL)Lead and manage the collection of "Voice of the Customer" data based on vehicle experiences through Quality Tracking survey at different points of the ownership process, in order to focus on areas of improvement for these current owners as well as future buyers through component, process and systems design changes. Benchmarking, through data analysis, of the different competitive segments used to set targets to improve the relative position of our vehicle models & brands. -
Model Quality ResponsibleChrysler Group Llc May 2010 - Feb 2012Responsible for ensuring customer expectations are met or exceeded as measured by the different types of quality on new model redesigns and launches.Worked with Design Office, Engineering, Supplier Quality and Manufacturing from concept approval thru production launch to ensure customer expectations are meet.
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Manager - Warranty Cost RecoveryChrysler Dec 2005 - May 2010Lead & managed a group of Warranty Recovery Specialists in cost recovery case development through consensus process and debit of supplier warranty recovery for components, engines, complete vehicles and recalls/customer satisfaction notices.Interface with Office of General Counsel on legal matters.Develop and launch modified recovery programs.
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Supervisor – Quality & Product EngineeringChrysler Mar 2003 - Dec 2005Lead and managed an engineering team in the reduction of warranty repair costs by: 1) Analyzing proposals to reduce the cost of repairs, 2) Designing & Developing new and/or modified parts and/or systems, 3) Working with Vehicle Engineering, Mopar, Purchasing, Dealer Technical Operations and suppliers to achieve goals, 4) Supporting Material Cost Management (MCM) activities on Global Service Parts.5) Potential new supplier process on-site evaluations.Team leader of Steering, Suspension, Brakes & Wheels Material Cost Management team
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Manager - Interior Supplier QualityChrysler May 1996 - Mar 2003Lead and Supervised team of Quality Specialists in Advanced Quality Planning (AQP), Process Sign-Off (PSO), current quality, continuous improvement for all Chrysler Group vehicle applications of airbags, overhead systems/components, floor carpeting/NVH, sunroofs, convertibles/softops, HVAC systems that are supplied from more than 80 supplier locations.Implement/initiate corrective actions based on plant & field data. Conducted on-site supplier process assessments & corrective action validations.Consulted with Purchasing Director and Agents & Engineering organizations to develop supplier strategies on future models/technology in line with global/corporate direction.
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Supervisor - Product EngineeringChrysler Sep 1994 - May 1996Supervised/coordinated an engineering team whose projects included: Application, development, & production released of the first single point sensing passive restraint electronic system into the Minivans & Prowler programs. Resulted in multi-million dollar savings. Provided on-site support at supplier's manufacturing during process sign off and run at rate assessment/evaluations.Developed and production released the first application of battery shutoff switch into an Electric Minivan.Releasing of all emissions sensors for Minivan applications.Managed competitive analysis of various technologies & supplier proposals in developing the first prototype application of a proximity warning system for a Minivan.
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Senior Product EngineerChrysler Jun 1992 - Sep 1994
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Project EngineerChrysler Jun 1983 - Jun 1992Release Responsible for LH-body ABS & ABS/Traction Control electronic modules and the LH-body speed proportional steering controller.Responsibilities included interfacing with internal Chrysler organizations (program management, chassis engineering, wiring systems, E/E systems, manufacturing, service, vehicle development) as well as the system suppliers (ITT, Bendix, TRW) to address and resolve conflicts and program issuesWorked on the design of the Single Board Engine Controller (SBEC).Responsibilities included all Surface Mounted Devices (SMD) and hybrid networks as well as their specifications.Responsible for the individual component drawings of all components used on SBEC.Responsible for build-up of pre-prototype SBEC.Supervised operation & maintenance of a lab potting operation, SMD pick & place machine, vapor phase solder machine.Interfaced with component suppliers as well as Chrysler’s Huntsville, AL electronics plant.
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Test & Development EngineerFca Fiat Chrysler Automobiles May 1982 - Jun 1983Component level and engine dyno testing of engine knock sensors to establish frequency calibration for turbo engine applications.
Mario Aquilina Skills
Mario Aquilina Education Details
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Electrical Engineering -
Management -
Electrical And Electronics Engineering
Frequently Asked Questions about Mario Aquilina
What company does Mario Aquilina work for?
Mario Aquilina works for Mario Aquilina Llc
What is Mario Aquilina's role at the current company?
Mario Aquilina's current role is Senior Automotive / Quality Consultant; MBA, BSEE.
What is Mario Aquilina's email address?
Mario Aquilina's email address is aq****@****ape.net
What is Mario Aquilina's direct phone number?
Mario Aquilina's direct phone number is +124896*****
What schools did Mario Aquilina attend?
Mario Aquilina attended University Of Michigan-Dearborn, Wayne State University, University Of Michigan-Dearborn.
What are some of Mario Aquilina's interests?
Mario Aquilina has interest in Exercise, Home Improvement, Shooting, Reading, Gourmet Cooking, Sports, Golf, Home Decoration, Health, Cooking.
What skills is Mario Aquilina known for?
Mario Aquilina has skills like Fmea, Automotive, Ppap, Engineering, Spc, Supplier Quality, Process Improvement, Program Management, Quality Management, Apqp, Electronics, Continuous Improvement.
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Mario Aquilina
United Kingdom -
Mario Aquilina
New Business & Account Manager Specialist -Various Industry Sector Experience.Greater Bournemouth Area1kudossoundandvision.com -
Mario Aquilina
Associate Professor In English At The Department Of English At The University Of MaltaMalta1um.edu.mt
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