Mark Conley Email & Phone Number

Visteon is a Tier 1 automotive sub-system supplier with global operations.Since March 2011 I have been working on HVAC product designs for two programs. I have been providing DFM overview and worked with tooling suppliers to product the injection molds for both programs. I was PD lead to setup and coordinate remote assembly operation to support M1 build requirements for 2 HVAC programs. I coordinated all the tooling reviews and approvals for 20 housings tools. I worked with our contract… Show more Visteon is a Tier 1 automotive sub-system supplier with global operations.Since March 2011 I have been working on HVAC product designs for two programs. I have been providing DFM overview and worked with tooling suppliers to product the injection molds for both programs. I was PD lead to setup and coordinate remote assembly operation to support M1 build requirements for 2 HVAC programs. I coordinated all the tooling reviews and approvals for 20 housings tools. I worked with our contract operators to set up assembly process and tested every assembly prior to shipping to customer. Engineering lead to win $2 million in new business wins for two intake manifold program for our South Africa operations which involved with working with customer engineering operations in South Africa and Germany also supported manufacturing with location a low cost tooling vendor is South Korea.I provided global support to our South Africa operations to transfer intake manifold production from a Brazilian supplier to South Africa operation. Had to identify new low cost tooling source in South Koreas and participated in tool design review in South Korea to kick of tooling. Took design lead and training responsibility for new Technical Engineering Center in Pune, India which involved travel to India to interview engineers and customer meetings. Show less

Design lead and manufacturing support to convert an Aluminum intake manifold to thermal-plastic composite for the new ultra low cost TATA Nano. Also the first plastic intake manifold produced to be produced in India. Design responsibility for new intake manifold for Brazil operation and trained local engineers for design requirements for of intake manifolds. Had global responsibility for DFMEA’s, PFMEA’s, Design for Manufacturing, manufacturing feasibility review for Intake manifolds… Show more Design lead and manufacturing support to convert an Aluminum intake manifold to thermal-plastic composite for the new ultra low cost TATA Nano. Also the first plastic intake manifold produced to be produced in India. Design responsibility for new intake manifold for Brazil operation and trained local engineers for design requirements for of intake manifolds. Had global responsibility for DFMEA’s, PFMEA’s, Design for Manufacturing, manufacturing feasibility review for Intake manifolds and Air Induction Systems. Pursuit lead for intake manifolds with concentration on winning business in China. Product lead for manifold actuators for North American OEM. Heavy concentration of working with supplier who had design lead. Coordinated several design review and process reviews onsite at supplier operation. Show less

Responsibility to implement design robustness improvement to resolve launch and quality issues with first thermal-plastic throttle body which include retooling for material upgrade. Responsibility for design upgrade of current production throttle bodies to handle special high performance engine requirements with out changing current production tooling. Participated in global quality improvement team and worked out of Japanese and Philippine operations to implement manufacturing line… Show more Responsibility to implement design robustness improvement to resolve launch and quality issues with first thermal-plastic throttle body which include retooling for material upgrade. Responsibility for design upgrade of current production throttle bodies to handle special high performance engine requirements with out changing current production tooling. Participated in global quality improvement team and worked out of Japanese and Philippine operations to implement manufacturing line improvements to reduce quality rejects and customer warranty. Won Visteon Quality Award for cost reduction operation by decreasing production line scrap and also improved customer relationship. Show less

Wells-CTI designs microchip-test fixtures for processor, memory OEM’s and also defense industry contractors Responsibility for design update to IPGA product liner to implement cooling features to prevent chips from burning up during testing. Participated with manufacturing team to debug the process set up for a new product to processor test socket. Responsibility to design an upgradeable design fix for a pass through quality issue also controlled the implementation of the… Show more Wells-CTI designs microchip-test fixtures for processor, memory OEM’s and also defense industry contractors Responsibility for design update to IPGA product liner to implement cooling features to prevent chips from burning up during testing. Participated with manufacturing team to debug the process set up for a new product to processor test socket. Responsibility to design an upgradeable design fix for a pass through quality issue also controlled the implementation of the upgraded at the customer locations in Texas the US and Asian operation in Singapore. Show less

Siebe is a custom automotive component supplier that made formed metal components and thermal-plastic components. Updated operator work instruction to comply with new ISO qualities requirements. Responsibility of writing financial justification to justify funding for tool repair and equipment upgrades. Responsibly for completely quoting plastic tooling suppliers to tool repairs. Participated in Kaizan operation to eliminate waste in the production operations. Added… Show more Siebe is a custom automotive component supplier that made formed metal components and thermal-plastic components. Updated operator work instruction to comply with new ISO qualities requirements. Responsibility of writing financial justification to justify funding for tool repair and equipment upgrades. Responsibly for completely quoting plastic tooling suppliers to tool repairs. Participated in Kaizan operation to eliminate waste in the production operations. Added Poke-Yoke items to process to prevent suspect components from getting to the customer locations. Supported the development of marketing materials and creative presentations. Show less

Loranger manufacturing is a customer composite molding operation that does thermal-plastic and thermal-set composites and a stamping operation. Oversaw the writing of the PFMEA’s, DFMEA’s, manufacturing process sheets and operator instructions. Reviewed critical dimensional reports for CPK values and implemented process improvements to improve the values Involved with the requalification of material changes from thermal-set polyester to thermal-plastic composite for cost… Show more Loranger manufacturing is a customer composite molding operation that does thermal-plastic and thermal-set composites and a stamping operation. Oversaw the writing of the PFMEA’s, DFMEA’s, manufacturing process sheets and operator instructions. Reviewed critical dimensional reports for CPK values and implemented process improvements to improve the values Involved with the requalification of material changes from thermal-set polyester to thermal-plastic composite for cost reductions for the customer. Worked in conjunction with new programs division to create the required manufacturing engineering requirements for new product quotations. Show less

Loranger Ipari is a customer plastic molding operation for Loranger Manufacturing Corporation Oversaw the transfer of production tooling from US operation to new site set-up. Set up engineering documentation, contributed to PFMEA’s Control plants and manufacturing work instructions. Participated in weekly quality reviews with customer on the start on the transferred products Prepared engineering requirements for new product quotations.

B.S., Plastic Engineering Technology

Associate Of Science (A.S.), Mechanical Engineering Technology