Marshall Bahen Email & Phone Number

Canada

Hamilton, Ontario, Canada

As the Aeroshell and Composite Manufacturing Lead on the McMaster Solar Car Project I have been responsible for:• Developed the teams’ processes and equipment for building parts out of carbon fiber, standardizing the practice in an effi-cient cost-effective manner.• Prototyping and development of processes to manufacture honeycomb and foam composite panels to be used for ribs on the body panels and enclosures for electrical and battery boxes.• Researched and developed composite wet layup process, resin infusion process, mould design, and plug design.

Hamilton, Ontario, Canada

In my first year at McMaster University I joined the McMaster Solar Car Project; a team focused on designing and building a solar powered EV from scratch to compete in the American Solar Car Challenge. On this team I have been responsible for:• Designing and validating the body of the car. Using Ansys Fluent I completed computational fluid dynamics simulations to estimate Drag Coefficient and Force, Lift Coefficient and Force and analyze our design for areas which would create drag. • Using Solidworks surface modelling, I converted the body of the car into 6 different plug designs which were then sent to our manufacturing partner to be CNC cut out of high density foam. • Manufacturing composite structural and body panels on a large scale.

Hamilton, Ontario, Canada

I have been working on the McMaster Mars Rover Team, as an Electro-Mechanical Designer, where I help to design, build and test a Mars rover to compete at the University Rover Challenge. Worked on the design of a removable high voltage battery system, including a blind mate interface between the battery and the chassis. Researched and sourced components that work within our specifications for the Mars Rover.Designed water resistant enclosures and heat sinks for encoder boards, which are mounted on the robotic arm of the rover. Utilizing my knowledge of robotics, electrical design, and mechanical design I have been able to propose solutions and design feedback which has helped improve our overall design.

Hamilton, Ontario, Canada

Responsible for designing mechanisms and subsystems of large packaging machinery projects. Utilizing knowledge of available manufacturing processes and resources to optimize designs. Coordinating with engineers to develop, test, and improve R&D projects. Create and release full design packages including BOM, detail drawings, assembly drawings, and layouts. Modify and update existing assemblies, parts, and drawings.

Mississauga, Ontario, Canada

Responsible for leading the commissioning and assembly team, and training multiple employees on robot commissioning, mechanical servicing, electrical servicing, and troubleshooting. Developed training documentation for a variety of processes specific to the commissioning process. Design and manufacturing of custom energy supplies and robot control cabinets for customer projects.This position allowed me to develop my managerial skills, time managements, organization and resource allocation.

Mississauga, Ontario, Canada

• Commissioning, assembling, repairing, modifying, and customizing robots and welding accessories.• Programming, testing, path teaching, and calibration of robot cells, tools, and bases.• Troubleshooting and rectifying electrical, mechanical, pneumatic, hydraulic, and software faults.• Utilizing SAP and technical manuals to find replacement parts and technical documents.• Reading electrical schematics and wiring high voltage AC and DC systems according to specifications.• Completed Robot Programming 1 KSS8.X (KRC4/KRC5).• Commissioning of KRC4 and KRC5 systems using a wide variety of KUKA Robots (KR) including KR Agilus, KR Cybertech, KR Cybertech Nano, KR Iontec, KR Quantec, as well as KUKA Positioners, and KUKA Linear Rails.• Intensive use and troubleshooting of KUKA.WorkVisual, KUKA.Sunrise Workbench, embedded Windows operating systems, KUKA Option Packages, as well as programming in KUKA Robot Language (KRL).• Configuring and testing safety protocols: EtherNet/IP, EtherCAT, Profinet, and Parallel (hardwired) safety.• Commissioning of specialized arc welding, resistance spot welding, and polishing cells utilizing Fronius, WTC, Centreline and Obara equipment. Utilizing Raft software to interface with WTC equipment.• Commissioning and testing of mobile robots including KUKA Mobile Platform KMP1500-3 and KMP200. Includ-ing basic programming in Java, as well as troubleshooting software, firmware, and hardware.• Commissioning and testing of collaborative robots including the LBR iiwa robot series.

Fort Nelson, British Columbia, Canada

• Worked directly under the Director of Maintenance and AMEs.• Performed daily, 10, 100, 150, 300, 600, 1000, and 1200-hour inspections on BH 206 B3, BH 205 A-1+, AS350 BA, and SA365 N1.• Completed 100/150/300/500-hour inspections on BH 206 B2/B3 and AS350 BA/B1.• Assisted with a 2-year inspection on an SA 365 N1, and a 144-month inspection on an AS 350 BA.• Performed servicing, cleaning, painting, elementary maintenance, engine changes, removal and inspection of components, stores, inventorying, auditing journey logbooks.• Performed static and dynamic balancing of main rotor blades, short shaft, and tail rotor blades.• Navigated manuals to understand and troubleshoot systems and procedures.• Removal and Installation of parts due for overhaul or found unserviceable.• Rectification of snags and conferring with pilots and AMEs to find solutions.• Followed work cards to complete tasks with minimal supervision.• Maintained a clean and safe workspace.• Use of calibrated tools (Torque Wrench, Pressure Gauge, Vernier Calipers, Multimeter)• Completed power checks and leak checks• Checking chip detectors, changing oil on gear box, transmission, engine, hydraulics.• Greasing of tail rotor, main rotor, swashplate, and hanger bearings.

Toronto, Canada Area

- Responsible for the installation, maintenance and repair of copper-based internet and home phone services for residential customers in the Toronto GTA region.- Troubleshooted complex telecommunications products and systems using a digital multimeter, smartphone and PC. Applied sectionalizing techniques to divide complex systems into manageable parts in order to troubleshoot and resolve issues.- Delivered excellent customer service by providing direct support and guidance to customer inquiries and informed customers or work completion status.

Bachelor Of Engineering - Be, Mechanical Engineering, Deans' Honour List

Activities and Societies: Composite Manufacturing Lead - McMaster Solar Car Team Electro-Mechanical Designer- McMaster Mars Rover Team

Aviation Technician, Aircraft Maintenance Engineer, Graduated With Accreditation And Honours

Aerospace Major - 6 Credits (12 Courses) Completed Towards Bachelor Of Engineering

Activities and Societies: Mechanical Designer - Formula SAE Team

Ontario Secondary School Diploma, Honour Role

Activities and Societies: Sports Teams: Ski, Squash, SoccerBilingual Diploma Awarded