Ayush Kumar Email & Phone Number

India

This is Free resource of Learning for Mechanical Design Engineers.We believe in1. Learning the Mechanical Design in right way 2. Developing Design critical thinking3. Master Mechanical elements selection calculationsOur motto is “Being an engineer… A Design engineer” rather than just a CAD soft operator.

India

-Design and development of various SPM machine, engine mounting frame and Dynamometer intermediate frame.-DFME and Design approval process of machine/ projects.Project Highlights:• LMV exhaust system’s water splash endurance testing system for MARUTI SUZUKI, (Challenges: Water spray on exhaust line during vehicle testing on chassis DYNO and prevent water spillage).• Power electronics testing station for Eaton, customize solution for SPC Hight adjusting for ESCORT.• E-Motor testing mechanics and power measurement trolley for MATTER MOTOR.• ATS Brake tester, Speedometer, and Hydraulic Joint play detector for Commercial HMV and LMV.• ATV Chassis DYNO technologies transfer design study and development in India.

India

-Leading the design team, managing their tasks and providing required training-Special purpose machines detail Design, drawings and DAP with customer as well as complete tracking of manufacturing and assembly process-Effective concept development and cost estimation by thoroughly understanding the customer's requirements in the proposal phase-Coordinate with the electrical team, purchase team, and in-house manufacturing team to ensure timely completion of projects.-Improvement and supervision of inhouse workmanship quality, assembly process, quality inspection and machine troubleshooting and machine performance tuning onsiteProject highlights:- Automatic assembly line for four-wheeler top ignition coil (LUCAS TVS)- Micro arc welding machine for ignition coil primary bobbin with vision inspection (LUCAS TVS)- Rotary automatic assembly station for Cater wheel assembly.- EOTL performance testing machine for Ignition coil construct with 5 testing station, re-circulating pallet system drive by pneumatic system, auto NG pickup and laser marking (LUCAS TVS)- EOLT performance testing stations for BLDC motor controller and Celling fan (LUCAS TVS)- Re-circuiting conveyor solution for PCB shouldering line (DENSO TEN MINDA)- Roller conveyor system for armature pallet with automatic pallet re-circulation (DENSO)- Armature pick and place from oven hot zone to cold zone (DENSO)- Torsional, Share and bending endurance testing machine for exhaust flex connector (SENIOR FLEX)- Compression set and water deep leak testing machine for flex connector (SENIOR FLEX)- Water deep cum air leak testing machine for oil filter (DONALDSON)- Heat exchanger air leak testing with ATEQ unit (SENIOR INDIA)- Assembly station for steering assembly shaft pull out (RANA NSK)- Precise press fit machine for cover case and mushroom press fit (Denso)- Filter assembly for multiple models with quick change over (DONALDSONS)

India

-Special purpose machines detail Design, drawings and DAP with customer as well as keep tracking of manufacturing and assembly process-Coordinate with the electrical team, purchase team, and in-house manufacturing team to ensure timely completion of projects.-Coordinate with team to reduce the unused stock of standard items by getting them used in upcoming projects.Project highlights:Endurance testing inside climatic chamber for Car door window Regulator (SHIROKI TECHNICO)- Robo Painting with turn table (MINDA LIGHTING)- Armature and magneto process machine - wire forming machine for armature and Antirust oil spray machine for magneto cover body (DENSO)- Magneto hub De-Burring machine (DENSO)- Car HVAC EOLT Lever torque testing machine (CALSONIC MOTHERSON and SANDEN VIKASH)- Blower ELOT inside noise chamber (SANDEN VIKASH)- Performance testing machine for starter motor’s solenoid switch (MINDA ELETRIK AND JUMP AUTO)- insertion machine for car door regulator gear pinion and O-ring (DY-AUTO)- PCB De-Panelling machine (SECURE METER)- Sonic nozzle bank for lab testing (SECURE METER)- Automotive engine valve loader for grinding machine (SHRI RAM PISTON)- Arm rest skinning station (LEAR)- Assembly line for Isolator switch for three different models- 14 station (SOCOMEC)- CT testing machine (SOCOMEC)- Assembly stations for Bike Oil tank cap (MINDA Group),- Assembly stations for Automotive condenser unit assembly (HANON).- greasing machine for scotty main stand stud automatic (HONDA)- Caulking machine for Condenser side pipe bracket and mounting brackets (SUBROS),- HVAC leave force and functional testing machine (SUROS)- Hydraulic zero scissor lifter for good pallet (SUROS)- Servo ball screw lifter with conveyor for condenser line (SUBROS),- Jib crane and belt conveyor for (AMBER ENT).- Radiator air leak testing, sealing with servo motors and air leak testing by Fukuda (HANON)