Matthew Kelly, Phd Email and Phone Number
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I am an Additive Manufacturing Technologist at Booz Allen Hamilton, specializing in Large Scale Metal AM and Laser Powder Bed Fusion (LPBF) technologies.I hold a Bachelors, Masters, and PhD in Mechanical Engineering from the University of Notre Dame. I currently serve on the Society of Manufacturing Engineers Technical Community Committee, and am the Chair of Emerging Professionals in the Additive Manufacturing Community.
Precision Additive Solutions
View- Website:
- precisionadditive.com
- Employees:
- 12
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Vice PresidentPrecision Additive SolutionsIndianapolis, In, Us -
Additive Manufacturing TechnologistBooz Allen Hamilton Dec 2021 - PresentMclean, Va, Us -
Senior Mechanical Engineer IiRaytheon Technologies Jul 2018 - Dec 2021Arlington, Va, UsIn this multidisciplinary position, I worked on multiple programs in varying roles: • As an additive manufacturing design engineer on a Air-Missile-Defense demonstrator, utilizing topology optimization and generative design. • As a structural/thermal analyst for Laser Powder Bed Fusion simulation (distortion compensation). • As Principal Investigator on the America Makes project AXIOM, utilizing generative design and lightweighting technology enable through nTopology.• As a design engineer on test vehicles for cruise missiles. • As a structural analyst for an under-body jet-mounted radar jamming pod.• As a website developer and coursework instructor for for Raytheon's corporate Additive Manufacturing Center of Excellence (COE). -
PhdUniversity Of Notre Dame Aug 2014 - May 2019Notre Dame, In, UsExecuted PhD level research on Hybrid Induction Heating and Linear Friction Welding (LFW).Developed a novel user routine in Fortran that calculates friction factor based on growing asperity contacts for an LFW simulation in the FEA software, DEFORM. Operated various machines, including an LFW machine, induction heating unit, MTS tester (tension testing and three-point-bending), polishing wheel, lapping machine, microhardness tester, optical microscopes, and scanning electron microscopes (SEM).Conducted a two-level factorial DOE, proving upset distance has the largest effect on energy used during LFW. -
Linear Friction Welding Engineering InternManufacturing Technology, Inc. (Mti) Jun 2014 - Aug 2014South Bend, In, UsDesigned, Installed, and tested Customer tooling sets used in a 30T LFW machine.Conducted failure analysis, redesign and repair on Customer tooling sets.Identified clamping limitations on an LFW machine and conceived multiple solutions to increase clamping force, eventually installing a hydraulic intensifier to feed higher pressure to two hydraulic cylinders.Used Geometric Dimensioning and Tolerancing (GD&T) to create drawings for various parts on a 70 ton LFW machine. Operated heavy machinery, including a 35 ton LFW machine and various tool room machines to accomplish everyday tasks. -
Manufacturing Engineering InternGe Transportation May 2013 - Aug 2013Chicago, Il, UsDeveloped and implemented all required documentation for the power assembly and connecting-rod teardown lines in order to decrease company liability and reduce near misses. Advanced process cycle time, ergonomics, and safety by working with vendors to improve tooling.Generated the UX plant safety map using AutoCAD 2013.Reorganized file share system in order to make documentation easily accessible to engineers and consultants.
Matthew Kelly, Phd Skills
Matthew Kelly, Phd Education Details
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University Of Notre DameMechanical Engineering -
University Of Notre DameMechanical Engineering -
University Of Notre DameMechanical Engineering -
Fenwick High School
Frequently Asked Questions about Matthew Kelly, Phd
What company does Matthew Kelly, Phd work for?
Matthew Kelly, Phd works for Precision Additive Solutions
What is Matthew Kelly, Phd's role at the current company?
Matthew Kelly, Phd's current role is Vice President.
What is Matthew Kelly, Phd's email address?
Matthew Kelly, Phd's email address is ma****@****rtx.com
What is Matthew Kelly, Phd's direct phone number?
Matthew Kelly, Phd's direct phone number is +157428*****
What schools did Matthew Kelly, Phd attend?
Matthew Kelly, Phd attended University Of Notre Dame, University Of Notre Dame, University Of Notre Dame, Fenwick High School.
What skills is Matthew Kelly, Phd known for?
Matthew Kelly, Phd has skills like Microsoft Excel, Microsoft Word, Powerpoint, Matlab, Research, Public Speaking, Teamwork, Autocad, Budgets, Manufacturing, Deform, Fortran.
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