Matthew O'Connell

Matthew O'Connell Email and Phone Number

KPI Metrics Analyst (Pro-Bono) @ PSGCNJ
New York, NY, US
Matthew O'Connell's Location
Kearny, New Jersey, United States, United States
About Matthew O'Connell

Professional in Quality Assurance and Industrial Engineering with over 23 years of expertise across different industries. My background consists of a Bachelor's degree in Industrial Engineering, Minor in Statistics, and multiple ASQ certifications including Six Sigma Green Belt, Quality Auditor, and Quality Engineer.My career began as an Industrial Engineer, evolving into leadership positions such as Quality Control Supervisor at multiple facilities. As an engineer responsibilities focused on production line time studies, increasing first pass yield, increasing PPMH and efficiency by 10% along with establishing production facility Kaizens. As a Quality Control supervisor, my position focused on lean methodologies, vendor interaction, implementing HACCP and SPC programs, along with incoming and in-process quality inspections. I began my time at GAF as Warranty Lab Supervisor, promoted to Warranty Lab Manager, and then Senior Claims Evaluation Specialist. These positions focused on overseeing the claims lab evaluation process, leveraging data to optimize settlements and enhance customer satisfaction. My proficiency in Tableau facilitated the creation of comprehensive reports detailing departmental KPI’s, defect types, and insights into total claim costs and their impact on sales, enabling stakeholders to make informed decisions. Additional responsibilities and skills include: • Collaborating with manufacturing plants for continuous improvement• Assist with internal quality audits • Establishing lab calibration programI also spend time focusing on volunteering for the following:• Vice-President for the 1st Cerebral Palsy Center • Secretary for the NACCA Scholarship committee for the 1st Cerebral Palsy Center • Admission Alumni Volunteer focused on contacting and interacting with prospective students

Matthew O'Connell's Current Company Details
PSGCNJ

Psgcnj

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KPI Metrics Analyst (Pro-Bono)
New York, NY, US
Matthew O'Connell Work Experience Details
  • Psgcnj
    Kpi Metrics Analyst (Pro-Bono)
    Psgcnj
    New York, Ny, Us
  • Gaf
    Senior Claims Evaluation Specialist (Previously Claims Evaluation Lab Manager - 4/2018 To 1/2020)
    Gaf Apr 2018 - Jul 2023
    Parsippany, Nj
    Managed two (2) lab technicians and the overall claims evaluation process for residential and commercial products. Developed and improved standardized claims evaluation methods for technicians to process claims.• Finalized and approved an average of 350 claims per month. • Created monthly claims analysis report for highlighting corporate Key Performance Indicators (KPIs) for 22 manufacturing facilities. Reported KPIs provided claim settlement cost, quantity of defective material, type of defects per manufacturing facility, and defective claims rate versus established company goals. • Collaborated with warranty claim representatives to explain testing methods and results to assist customers with their understanding and satisfaction. • Partnered with manufacturing plants to conduct two (2) annual remote audits ensuring compliance with established company quality systems.• Provided leadership and data to manufacturing plants to drive sustainable improvement to reduce claims costs and frequency. Plants were provided with cost of defective material, quantity of defective material, and manufacturing lot information in order to conduct root cause analysis. • Teamed with warranty claim representatives to discuss an average of 30 claims per month to review the extent of affected material and optimize settlements for accepted new material claims. • Achieved zero testing delays by initiating new calibration program for lab testing equipment.
  • Gaf Materials Corporation
    Warranty Lab Supervisor
    Gaf Materials Corporation Jun 2012 - Mar 2018
    Parsippany, Nj
    Supervised two (2) lab technicians responsible for processing residential and commercial claims. Documented process flows to train lab technicians in standard and new material claim evaluation methods. • Developed monthly metrics report ensuring claim evaluations were completed and provided to the warranty claim representative within 5 business days.• Maintained all required safety guidelines for evaluation lab, promoted 5S culture, and complied with required monthly safety training resulting in zero accidents and injuries over 6 years. • Recipient of GAF Raise the Roof-Team Achievement Award (2015 and 2017). This award recognizes teams whose efforts and contributions led to significant performance improvements.
  • Hartz Mountain Corporation
    Quality Assurance Supervisor
    Hartz Mountain Corporation Jan 2009 - May 2012
    Jersey City, Nj
    • Led two (2) employees responsible for sampling and testing of incoming raw materials and packaging components. Team also conducted in-process quality checks on production lines. • Supervised internal audit conducted by external customer.• Handled collection and retention of product samples during FDA sampling of incoming shipments. • Developed Statistical Process Control (SPC) program for tracking of raw material characteristics and minimum product fill requirements. • Responsibilities and duties require interaction and effective communication with all levels of management, including corporate personnel in addition to suppliers and outside vendors. • Oversaw the Vendor Non-Conformance Management program. Program included issuing reports to vendor and purchasing department and evaluation of corrective action and preventative action responses. Program required contact with vendors both domestically and internationally to receive CAPA results within 14 days.• Developed Department Operations continuation plan minimizing downtime and ensuring effective process flow. • Conducted internal auditing highlighting cGMP's and food safety• Investigate and perform root cause analysis to resolve product, process, and quality issues. • Spearheaded Hazard Analysis Critical Control Point (HACCP) program focusing on production and warehousing Food Safety.
  • Hartz Mountain Corporation
    Quality Assurance Supervisor
    Hartz Mountain Corporation Nov 2003 - Jan 2009
    Bloomfield, Nj
    • Oversaw five (5) employees responsible for conducting hourly quality checks on production lines. Team members were also responsible for sampling and testing incoming raw materials and packaging components. • Department representative for Material Review Board (MRB), targeting obsolete and slow moving material to obtain final disposition, achieving reduction in inventory and cost. • Guided creation and distribution of standard operating procedures for department operations. • Responsibilities and duties require interaction and effective communication with all levels of management, including corporate personnel in addition to suppliers and outside vendors. • Responsible for organization of consumer complaint reports for facilities, highlighting trends and deficiencies. Reports initiated to address within individual departments determining causes for deviation and potential solutions for continuous improvement. • Participated in vendor audits focusing on proper documentation, cGMP’s, and adherence to company specifications, expectations, and regulations.
  • Hartz Mountain Corporation
    Industrial Engineer
    Hartz Mountain Corporation May 2000 - Oct 2003
    Bloomfield, Nj
    • Engaged Kaizen Promotion Office (KPO) dedicated to determine objectives for weekly Kaizens, team member selection, and documentation of savings improvements. Kaizen events resulted in a 35% reduction in financial inventory, 52% reduction in setup time, and a 60% reduction in space allocation.• Lean Team member focused on increasing pieces per man hour (PPMH) and efficiency by 10%. Team focused on production line studies, employee time studies, and 5S methodology to implement improvements.

Matthew O'Connell Education Details

Frequently Asked Questions about Matthew O'Connell

What company does Matthew O'Connell work for?

Matthew O'Connell works for Psgcnj

What is Matthew O'Connell's role at the current company?

Matthew O'Connell's current role is KPI Metrics Analyst (Pro-Bono).

What schools did Matthew O'Connell attend?

Matthew O'Connell attended Penn State University.

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