Matt Zahn Email & Phone Number

Columbus, Oh, Us

Chiyoda-Ku, Tokyo, Jp

● Manage multiple new model projects across various model years for different customers.● Attend weekly meetings with the customer to discuss project milestone statuses and new designs.● Conduct evaluations for new model project development milestones i.e. PV event build, DZ design approvals.● Create Manufacturing Control Plans and SAP schedules to support new model build events and evaluations.● Control ordering and inventory or new part numbers for different on-going projects with various suppliers.● Lead build event reviews and collaborate with multiple departments to support new model build events.

● Manage mass production issues inside the plant to ensure that customer orders are being fulfilled.● Investigate parts, processes and equipment relating to customer claims to determine root cause.● Review and submit data regarding domestic part and process changes.● Engaged in group review of new model launches alongside management to confirm part quality and that equipment/process controls were being followed correctly.

Reynoldsburg, Ohio, Us

● Investigating warranty claims to determine root cause and develop countermeasures.● Review warranty data and conduct larger scale investigations for upward trending claims.● Collaborate with the TSTech assembly plants to solve internal issues and help with leveling up tooling.● Visited external and internal suppliers in order to audit processes and documentation.● Review and develop new model documentation while helping implement them at suppliers and plant side.

Vaughan, Ontario, Ca

● Helped developed Control Plans and quality inspection plans for new model programs.● Responsible to oversee the quality of new and current model builds.● Responsible for handling, root causing, and rectifying customer quality concerns and internal quality issues.● Obtained and compared various quotes for new, line-side gages and gage modifications. ● Worked with Product Engineering and Manufacturing Engineering to develop new products and equipment that have quality and manufacturing Poka-Yokes designed into them.

Vaughan, Ontario, Ca

● Helped developed PFMEA’s and quality inspection plans for new programs.● Managed the builds of prototype parts through material handling and assembly.● Created test samples for different forms of DV and PV testing.● Gained experience in handling program budgets and the quoting of new product tooling.

Northville, Michigan, Us

● Reviewed various documents regarding new products for supplier PPAP’s.● Worked alongside the CMM operator for measuring new supplier products.● Dealt with both customer and supplier quality issues that appeared on the production floor.● Handled daily test in the lab regarding weld integrity.

Northville, Michigan, Us

● Reviewed various documents regarding new products for supplier PPAP’s.● Worked alongside the CMM operator for measuring new supplier products.● Dealt with both customer and supplier quality issues that appeared on the production floor.● Handled daily test in the lab regarding weld integrity.

Woodridge, Il, Us

● Created and modified product designs and drawings using Creo 2.0.● Collaborated on tooling designs for various production equipment used on assembly lines.● Helped assemble production equipment alongside the internal equipment manufacturers.

Bachelor’S Degree, Mechanical Engineering

Bachelor'S Degree, Mechan

High School