Mayur Tailor Email & Phone Number

San Juan Del Río, Qro., MX

San Juan Del Río, Querétaro, Mexico

India

• Managed the APQP team to drive and meet customer timing and expectations including activities for prototypes, sample builds, and mass production ramp-up of e-transmission components.
• Developed and maintained a detailed project plan, including schedules, budgets, and resource allocation.
• Reviewed and assisted with the development of line layouts, process flow, capacity analysis, and equipment preparation with manufacturing engineering.
• Assisted with supplier process & quality development and evaluated their quality performance based on customer’s and company’s requirements.
• Led project kick-off, design review, pre-production, part review meetings & customer audits and ensured that all actions and decisions are captured and communicated to stakeholders.
• Led and monitored the progress of machine shop modification, relocation of machines and start of production at new manufacturing unit as part of 4M change management.

India

• Designed & implemented visual management status boards in machine shop improving efficiency.
• Identified Muda in process & suggested improvements with a potential of 10% increase in machine utilization.
• Audited process manufacturing process control plans, identifying and addressing process gaps to enhance overall product quality and customer satisfaction.
• Led business process re-engineering of an off-highway product to improve output and reduce cost.
• Mapped As-Is status and prepared To-Be process map after identifying improvement opportunities.
• Prepared and communicated product’s technical requirements to vendors (forging, heat treatment, welding & painting) for RFQ and evaluated their proposal for conformance with requirements.

Saitama, Japan

• Collected & analyzed quality performance data, identifying & implementing continuous improvement ideas leading to 20% savings in scrap cost.
• Provided support to quality processes (non-conformances, change management) of North American manufacturing sites.
• Led development of quality control documentation to effectively manage risk and meet customer satisfaction.

León Area, Mexico

• Monitored setup of QC lab - developed & implemented QMS in accordance with IATF 16949 requirements achieving passing of audit without any nonconformance.
• Actively participated in internal, external, customer and layered process audits to ensure compliance.
• Hired and coached technicians to conduct all laboratory work in accordance with established test procedures based on ASTM, JIS & company & customer’s standards.
• Maintained accurate & dependable gauge calibration & inspection records for over 300 measurement gauges & conducted MSA studies to ensure acceptable measurement variation.
• Collaborated with teams to perform cross functional machining, electroplating & assembly line audits & trials, initial process capability studies, product validation & APQP requirements for successful launch of 4 new.
• Analyzed process data & provided recommendations for process improvements leading to cost savings of more than USD $ 5K.

Farmington Hills, MI

• Performed engineering responsibilities like various materials-related analyses like corrosion testing, adhesion testing, microstructural study, fracture analysis for brake components.
• Improved metallurgical sample turnaround time by 50% (from 15 mins to 10 mins) by developing sample preparation method for heat treated rotors.
• Studied customer’s process patent who demanded royalty for a product manufactured by company, successfully countering the claim & resulting in over USD $ 100K savings for the company.
• Led materials testing for a corporate manufacturing location restructuring project, communicated results with customer using experimental design principles (DOE) & obtained approval resulting in production capacity.
• Reviewed & checked engineering drawings for material-related items.
• Supported production-phase projects such as production fractures, warranty concerns, process change requests, cost reduction activities, materials analyses & research as required.

Alibag, Maharashtra

• Learnt operation of Thin Slab Caster to produce slabs for hot rolled coils of various steel grades.

Master Of Science, Materials Science And Engineering

B Tech, Metallurgy

Hsc, Science

Ssc