 Established a “Central Planning” department to ensure smooth supply chain for 50 sewing lines (2.00 Million pcs/month; Produced Minutes- 15 Million min). Implement lean principle and manage lean office to improve factory capacity. Responsible for developing standards of performance that are based on process innovation.  Setup empty floor as per Industrial Engineering, Ergonomic & Compliance standard. Develop/train up talented worker/staff on SOP & workplace management. Ensuring monthly production & inspection within budgeted working hours. Ensuring daily section wise production as per as production plan. Coordinate with buyers for ensuring productivity & shipment schedule or others approval. Setup final incentive plan for all after standardizing all processes. Design new floor layout containing electrical line & position, etc.

 Implement lean principle and manage lean office to improve factory capacity. Responsible for developing standards of performance that are based on process innovation.  Setup empty floor as per Industrial Engineering, Ergonomic & Compliance standard. Staffing the employees with proper procedure. Ensuring monthly production & inspection within budgeted working hours. Train and guide the subordinate members on quality assurance & lean principles and assists in designing, implementing, monitoring, and maintaining the system. Setup final incentive plan for all after standardizing all processes.

 Forecasting the upcoming work load reviewing production plan with capacity & strength along with ensuring timely shipment target. Established a Central Planning from high level to low level execution planning by Fast-React. Execute sample production meeting all the parameters as per Buyer`s requirement. Ensuring line balancing as per layout, preparing SMV database for all styles

1) Analyze sample to set SMV and standardize the process using “GSD”2) Analyze sample specifications, order quantity & factory capacity based on efficiency and allocate best line for less changeover3) Plan man, machine & attachment requirement of the order based on SMV4) Plan & prepare production schedule by using “Fast React” software: Draw up master schedule to establish sequence and lead time of each order to meet shipment date and monthly budget according to sales forecast5) Execute plan and maintain material management in production module of “SAP”6) Plan & schedule workflow for each department and perform accordingly7) Analyze delays & interruptions and accordingly adjust production schedule to meet deadlines8) Design line layout as well as workstation layout to illustrate maximum efficiency9) Train IE, supervisor and worker for efficiency improvement.10) Perform Value Stream Mapping & Process Razing to find the waste and take necessary action to minimize