Team Leadership: Lead a 150-member maintenance team to ensure smooth operations of production and utility machinery.Lean Methodologies: Design and implement Lean strategies to enhance productivity and quality, organizing Kaizen events for continuous improvement.Training and Development: Train employees on Lean principles and tools, fostering a culture of continuous improvement and accountability.Cross-Functional Collaboration: Engage with various departments to promote a Lean culture and enhance problem-solving efforts.Utility Management: Oversee the operation and maintenance of utility systems, including boilers and gas/diesel generators, as well as electrical substations.Energy Conservation: Implement initiatives to reduce energy consumption and environmental impact.PLC Programming: Design, program, and troubleshoot PLC applications using Siemens TIA Portal to meet operational requirements.Safety Compliance: Ensure all electrical and fire safety work complies with BNBC and NFPA codes.Preventive Maintenance: Develop and implement preventive maintenance programs for continuous operational improvement.Carbon Emission Management: Monitor carbon emissions annually and create action plans to reduce emissions based on data analysis.

Machine Maintenance: Oversee maintenance for a large knit dyeing project with a capacity of 50 tons of fabric per day.Electrical Supervision: Supervise all electrical work related to the assigned project, ensuring safety and compliance.Lean Project Leadership: Lead cross-functional teams in Lean initiatives to improve processes and reduce waste, and establish KPIs to measure success.Training Development: Design and deliver training programs on Lean principles and practices.Reporting: Prepare and present reports on project progress and outcomes to senior management.Electrical Design: Create designs for electrical cable installations and construction drawings for lighting arrestors.Preventive Maintenance: Develop and implement preventive maintenance programs and oversee their execution.Financial Planning: Prepare BOQs and financial plans for the assigned project.Substation Management: Manage installation, testing, and maintenance of 33 kV and 11 kV substations (5 MVA capacity).As-Built Drawings: Create as-built drawings for electrical SLD, machine layouts, fire hydrant systems, and HVAC.Preventive Maintenance Oversight: Check and monitor daily, weekly, monthly, and yearly preventive maintenance tasks.Inventory Management: Prepare store requisitions and collect essential spares for machines.SOP Maintenance: Maintain and update standard operating procedures (SOPs).

Electrical Fault Diagnosis: Lead troubleshooting for electrical faults across all machines.Utility Operations: Manage operation and maintenance of utility systems, including substations, boilers, compressors, and generators.Performance Evaluation: Evaluate maintenance team performance using KPIs.Lean Implementation: Develop and implement Lean strategies to align with organizational goals and promote continuous improvement.PLC Troubleshooting: Diagnose and resolve issues in PLC-based control systems, ensuring optimal performance.Preventative Maintenance: Provide technical direction for developing preventative maintenance and inspection programs.Compliance: Ensure all electrical maintenance adheres to Accord and Alliance standards, emphasizing fire safety.Procedure Optimization: Implement modifications in operating procedures to enhance resource utilization and productivity.CAPEX Management: Prepare CAPEX proposals for new projects related to utilities and electrical systems, obtaining management approval.Project Oversight: Oversee electrical and mechanical tasks for new projects.Maintenance Plans: Develop maintenance and inspection plans for reliability and sustainability.Risk Monitoring: Monitor electrical connections and load distribution, taking immediate action to mitigate risks.Maintenance Records: Maintain detailed registers of maintenance work for each machine.Spare Parts Management: Ensure proper inventory management of spare parts, keeping records up-to-date.

PLC and Equipment Troubleshooting: Diagnose and resolve issues with PLCs, inverters, sensors, servo motors, and auto printing machine components.BBT System Maintenance: Oversee the installation and maintenance of the BBT system.Generator Maintenance: Conduct maintenance and troubleshooting for diesel generators.Switchgear Coordination: Direct and coordinate maintenance for HT and LT switchgear, PFI, MDB, FDB, DB, and SDB.Preventive Maintenance Scheduling: Develop preventive maintenance schedules for machinery and electrical systems.Electrical Layout Design: Create factory electrical layouts and single-line diagrams (SLD) for new machines using AutoCAD.Substation Management: Design, install, and test substations, ensuring compliance with specifications and BNBC codes.MDB and UPS Maintenance: Maintain MDB, FDB, DB, SDB, IPS, and UPS systems.Chiller and Boiler Troubleshooting: Troubleshoot and maintain chillers, boilers, water coolers, ETPs, and air compressors.Electrical Wiring Supervision: Ensure compliance with BNBC codes through proper supervision of electrical wiring.Fire Safety Systems: Commission and maintain fire detection and alarm systems, fire protection systems, and ventilation systems.LEED Certification Support: Contribute to project efforts for LEED certification.Audit Participation: Prepare for and participate in audits by BV, Accord, Alliance, and ensure electrical safety compliance.

PLC Troubleshooting: Diagnosed and resolved issues in PLC systems to ensure optimal performance.Power Station Operations: Managed 14.2 MW captive power stations and 10 Ton waste heat recovery boilers using SCADA and TEM Evolution systems.Instrument Maintenance: Operated and maintained a variety of instruments, including compressors, boilers, heat exchangers, and control panels (ECC, MCC, GCP).Process Control Expertise: Worked with smart pressure, flow, level, and temperature transmitters, controllers, and control valves, ensuring proper calibration and functionality.Generator and Boiler Operations: Oversaw operation and maintenance of gas and diesel generators, gas compressors, and water tube boilers.Utility Operations: Managed air compressors, fire tube boilers, and water treatment plants, including RO systems and ion exchange columns.Power Equipment Maintenance: Maintained sub-stations, generators, AVR, ATS, rectifiers, inverters, battery banks, and UPS systems.Rectifier System Management: Troubleshot and maintained a 17 KA/290V medium current rectifier control system and 11KV HTSB panels.