Satish Tanwar Email & Phone Number

New Delhi, Dl, In

Noida, Uttar Pradesh, India

• Mentor and develop the Supplier Quality and New Product Development team for promoting a culture of quality and excellence for new tractor project programme. • Executing quality strategies and planning for Quality system, audit, supplier performance, new product launch and customer quality inline of business goals. • Supervising NPD team for new project part development of Sheet Metal, Welding, Fabrication, Electrical, Moulding, Hydraulic and Proprietary Commodity. • Overall Integration with Supplier, R&D, VD, PV&V and Program team to meet the timeline for the new product Launch using techniques of Design Review, Technical Feasibility, APQP, Quality risk assessment, Project review, tooling and PPAP.• Monitoring improvement of non-achieved parameters using various SQE tools of Root cause analysis/CAPA/PFMEA/Control plan/SPC/MSA/ Process verification.• Lead root cause analysis and corrective action processes for product defects and assembly line quality issues to achieve FPY 100%. • Deriving on time ECN implementation to resolve service and field failure issues.• Lead auditor for Supplier potential assessment, System Audit, Process Audit, Supplier selection, Quality Specific Control Plan (QCPC) to achieve the on-time part development, cost saving and alternating sourcing.• Supplier up-gradation through proactive quality planning, quality audits and coaching programs for enhancing the supplier performance in order to achieve quality key matrix targets - QPPM, Supplier rating, zero defects and cost saving.• Directed Field failure issues root cause analysis and corrective action at supplier.• Oversee supplier mfg. processes improvement through quality audits, kaizen, six sigma and troubleshooting of critical issues affecting quality and productivity.• Prepare & present quality reports to senior management for QA key metricsHighlights• Played Lead role in development of new project’s stage V tractor, Stage V NT, Compact SEA & EU, LWT Engine and GT26 Axle.

Pune, Maharashtra, India

• Oversaw new product development of parts like Sheet Metal and Fabrication for the new tractor model , delivered new tractor projects-UNX, UTAI and FT4. • Supervised development of first time right quality components through performing DPAR, PFMEA, Control plan, SPC Tooling, PPAP validation with PSW signed of along with process audits• Led the root cause analysis and corrective actions - CAPA for supplier quality issues to improve assembly line FPY by 2.6% , DPR achieved 88%.• Supplier up-gradation & improvements through monitoring monthly QPPM, Process Audits, deriving Six Sigma project and troubleshooting of critical issues and improving quality matrix and productivity of assembly line.• New supplier onboarding and selection, JDS-223 system audit and alternating resourcing of sheet metal and fabrication components. • Oversaw warranty issues resolution through corrective actions, participating in supplier quality reviews and aligning suppliers strategically at a global level for the up-gradation of product quality. Highlights • Awarded for localization of Sheet Metal parts for FT4 - A tractor project for USA. • Took CAPA for part issues to improve FPY% (2.6%) at assembly line.• QPPM improvement through DMAIC at M/s Windal LTD , achieved <120 QPPM. • Console capacity enhancement through lean practice at M/s Solidus Hi-Tech. Cost savings INR 70 Lakhs annually for localizing parts at JDDW suppliers in FY’16.

Rudrapur, Uttaranchal, India

Key Result Areas• Carried out to develop advanced Quality check sheets and procedures for the enhancement of final product quality. • Carried out Product audit of Final Vehicle at EOL – Cabin and chassis , Audit score improved by 35% through implementing the corrective action of audit De -Merits• Oversaw field complaints resolution and implemented Kaizen / Poka Yoke concepts for quality improvement• In-house assembly line part PPAP and process approval to run the production.• Tracked SPC compliance for product and process CTQ factors with regard to BIW and cab assembly line shop.

Rudrapur, Uttaranchal, India

Key Result Areas• Carried out receipt inspection of Nano Car assembly line parts BIW and BOP parts. • Supplier QPPM improved by 22% through executing supplier process audit.• Led root cause analysis and corrective action of assembly line part quality issuesHighlights• Addressed quality issues pertaining to sheet metal & molding part on the assembly line and took necessary corrective actions on a part level; brought down quality-related problems by 35% of DPV improvement

Gurgaon, Haryana, India

Key Result Areas• Oversaw development of sheet metal and tubular welded assembly frame part.• Supplier process audit, Root cause analysis, CAPA, APQP and PPAP verification

Faridabad, Haryana, India

Key Result Areas• Carried out overall Quality function of Machine shop and Assembly shop. • Achieved zero customer complaint and reduced in-house rejection QPPM by 42%• Supervised set-up for inspection and 1stpiece approval for machining operations; developed new product parts at the machine shop and prepared PPAP documents• Conducted CP & CPK study for critical dimensions for fitment and functional dimension result; took necessary actions for achieving process improvement• Generated PDI reports and completed gauge calibration as per calibration planHighlights• Performed root cause analysis for warranty & line failure issues and utilized information for the implementation of necessary corrective actions• Achieved 7.6% FPY reduction in line failure issues through the corrective actions taken

Faridabad, Haryana, India

Key Result Areas• Carried out receipt inspection of machined components, bearing cover, casting housing and machined motor shaft as per quality plan & drawing specifications• Oversaw receipt rejection parts root cause and corrective action at supplier end.

Btech - Bachelor Of Technology, Mechanical Engineering, 1St Grade

High School Diploma, Mechanical Engineering, 1St Grade