Medhat Ibrahim Email & Phone Number

Greater Harrisburg Area, Pa

Apopka, Florida

Support production and find root cause for manufacturing process problems arising during the fabrication.Monitor manufacturing processes for improvement opportunities through lean problem solving methodology.Tracks, measures, and reports progress on improvements using standard, established Key Performance Indicators.Train and certified production personnel in Lean six sigma methodology.Plan, lead and facilitate Kaizen and Six Sigma teams.Research and develop tooling, processes, and equipment, and promote integration of facilities and systems needed to produce quality product with optimal expenditure and timely delivery

Orlando, Florida Area

Coordinate and manage continuous improvement programs, establishing and maintaining high quality assurance standards, procedures and controls.Manage continuous improvement deployment using fundamentals of Lean and Six Sigma Train and certified production personnel in Lean six sigma methodologyManage lean office and implements lean principles.Plan, lead and facilitate Kaizen and Six Sigma teams.Complete event planning, perform pre-work, facilitate teams and support event closure and follow up.Develop standards of performance based on process innovation and best-in-class practices.Manage the preparation, development and publishing of Continuous Improvement materials to include detailed process documentation, process maps, and training materials.Document procedures to implement process changes.Provide guidance and technical knowledge on process and continuous improvement projects.Educate, coach, mentor and qualify Lean / Six Sigma specialists.Track continuous improvement status, cost savings, training, certification and events by project or account.Review and report on performance against operational objectives and project success factors.Ensure the integrity of performance systems and reportsApply manufacturing engineering principles in the support of electrical/mechanical hardware integration and test of custom designed and built military simulation devicesResearch and develop tooling, processes, and equipment, and promote integration of facilities and systems needed to produce quality product with optimal expenditure and timely deliveryAnalyze design concepts and/or engineering drawings while coordinating with engineering personnel to develop a cost effective design approachPerform assigned tasks utilizing a comprehensive understanding of material requirements planning (MRP) conceptsResolve manufacturing problems arising during the fabrication, assembly and test processesTroubleshoot tool design issues and manufacturing problems

Single point of contact for all technical issues related to manufacturing/assembly of a product or family of related products.• Troubleshoot tool design issues and manufacturing problems• Transitioning products from design to production implementing process improvement strategies and participating in producibility design reviews.• Responsible to assist with investigation, root cause analysis and corrective action implementation for manufacturing and quality issues. • Training manufacturing in the proper techniques associated with a process disciplined Integrated Production Teams.• Developing process documentation and work instructions • Analysis of process yield data to determine root cause and corrective actions• Designs arrangement of machines within plant facilities to ensure most efficient and productive layout.• Develops manufacturing processes that are applicable to statistical process control.

• Optimize manufacturing processes utilizing Six Sigma and lean methodology relative to design for manufacturing ability.• Lean Six Sigma training for company wide personnel.• Leads Six Sigma projects to support business objectives and to achieve world-class quality and organization performance.• Diagnose and troubleshoot existing manufacturing processes.• Train production personnel in proper manufacturing procedures and methods.• Responsibilities include IPC supplier audit and process validation.• Develop process that saved the company $8 mil (inventory reduction, reduce cycle time, floor space)

Optimize manufacturing processes utilizing Six Sigma and lean methodology relative to design for manufacturing ability.Write MP's and SOP's for new products and processesDefine/develop equipment and test devices as required to manufacture new productsMaintain/improve equipment and testing devices as required for existing product design.Diagnose and troubleshoot existing manufacturing processes.Trained production personnel in proper manufacturing procedures methods.Ensure manufacturing process comply with ISO 9001-2000

Leads the design and continues development of production and support processes; this includes creating a high performance, high commitment work system on the production floor utilizing Six Sigma and lean methodology.Leads process improvement effort to support business objectives and to achieve world-class quality and organization performanceFocus on meeting production goals in Delivery, Quality and CostWrite MP's and SOP's for new products and processes

• Supervised and trained technicians in all departments. • Resolve manufacturing problems arising during the fabrication, assembly and test processes• Focus on meeting production goals in Delivery, Quality and Cost• Research and develop tooling, processes, and equipment, and promote integration of facilities and systems needed to produce quality product with optimal expenditure and timely delivery• Assist purchasing personnel in support of outsourcing activities and provide suppliers with relevant manufacturing technical support• Read technical and contractual documentation and interpret manufacturing requirements based on these documents• PC board testing and troubleshooting• Surface Mount pick and place equipment and oven operation• Electronic Component stock maintenance• Cable Harness; Wiring and Chassis and final assembly.• Automated Wire termination equipment