Kushagra Varshney Email & Phone Number

Pune, Maharashtra, India

Engineering And Research Center (Earc), Pune Area, India

Mankato, Minnesota, United States

• Design and develop sheet metal parts in compliance with UL standards from initial concept to final release for diesel-based and gas-based generator sets ranging from 35 kWe-2000 kWe• Prepare parts and assembly drawings of the generator sets using GD&T per ASME Y 14.5 standard and prepare new products bill of material (BOM).• Solve specific design problems and complete work according to standard engineering principles such as Design for Manufacturability (DFM), Design for Assembly (DFA) and Design for Cost (DFC).• Check completed drawings for accuracy, completeness, design practices, and standard applications and ensure that the drawings are compliant with Rolls-Royce policies and standards.• Involve in product design and development, continuous improvement of quality and productivity and support production on first time assembly builds.• Responsible for following ERP procedures as defined and Rolls-Royce quality procedures.

Columbus, Ohio Area, United States

• Design and develop sheet metal and plastic automotive parts and Class A surfaces using CATIA v6 for full model change and minor model change of Acura and Honda cars.• Design highly updatable models of the automotive parts that can be modified in minimal amount of time with every styling change of the car at different stages of the development cycle to reduce the parts development time and increase efficiency.• Implement Design for Manufacturability (DFM) and Design for Assembly (DFA) principles to design the parts in order to reduce the manufacturing costs and simplify the complex assembly to reduce assembly time.• Perform very detailed layout checks for each of the automotive parts by creating sections, analysing parts interferences, running clash and contact analyses using DMU Space Analysis tool for packaging space requirements and parts feasibility testing.• Determine specifications, evaluations and application of engineering options to produce models and drawings and resolve design issues.• Prepare 2D technical drawings of the automobile assembly designs using Tolerance Stack up Analysis methods and GD&T per ASME Y 14.5 standard that are used as visual guidelines for suppliers.• Create engineering and styling concepts electronically in three-dimensional surfaced and solid digital formats for simulation validation and production tooling data purposes.• Work directly with suppliers during drawing issues of each development cycle to make changes in the parts in least amount of time.• Work on various alternatives of the automotive parts by creating optimized design to reduce the production cost. • Work with cross functional teams such as engine design, upper body and under body design, lighting, interior design throughout the product development cycle.

Phoenix, Arizona Area, United States

• Conceptualize, design and develop aircrafts parts as well as repairs solutions through every phase from initial concept to mass production for clients like Bell Helicopters, Airbus, Boeing, AgustaWestland, Delta Airlines etc.• Design and develop parts, tooling, fixtures and assemblies using Design for Manufacturability (DFM) and Design for Assembly (DFA) methodology to increase production line efficiency by facilitating manufacturing processes and reducing assembly cost.• Reverse engineer components using engineering tools like Coordinate Measurement Machine (CMM), Comparators, XRF analyser for material analysis, laser scanner etc.• Evaluate and develop new product designs to address the aircraft problems in a cost effective and time efficient way using concepts of DFMEA and ensure that the product design meets the quality specifications. • Communicate ideas by creating 3-D Models of new aircraft products on SolidWorks and prepare detailed engineering drawings using Tolerance Stack up Analysis and GD&T per ASME Y 14.5 standard.• Analyse the new product design using finite element analysis tools like Creo Simulate, ABAQUS and statistical analysis tools (JMP/Design of Engineering Experiments) to optimize the design in terms of quality and cost.• Manage several projects by monitoring workflows and technical processes and complete them within targeted deadline.• Prepare detailed engineering documentation/reports describing manufacturing processes required to fabricate or repair the aircrafts parts and get them approved by Federal Aviation Administration (FAA).• Work closely with technical teams of other companies like SKF bearings, Bell Helicopters, ITT etc. to develop new products.• Work with cross functional teams within Able like Hydraulics, Production Support, Parts Manufacturing Approval (PMA), Bearing Cell, Cold Spray Cell etc.• Negotiate the purchase of materials and other products with different vendors and prepare Bill of Materials (BOMs).

Phoenix, Arizona Area, United States

• Assist professor with the teaching related activities such as preparing class materials, homework keys and exams, grading quizzes, projects, assignments and exams and submit them in timely manner.• Hold office hours to assist and teach small groups of struggling students to effectively convey and facilitate understanding of concepts• Assist professor with laboratory activities and teaching recitations.• Keep the records of student grades and manage them using blackboard

Phoenix, Arizona Area, United States

• Design cost-effective low temperature dipping probe and prepare photo mask design using CATIA v5, satisfying all constraints. • Analyse the design using FEA and Root Cause Analysis and make appropriate changes to optimize the final design. • Prepare final engineering drawings using GD&T and technical reports to describe the hardware characterization process, process improvements and packaging solutions. • Design and conduct engineering experiments, collect and statistically analyse data, draw conclusions and compile reports.

New Delhi Area, India

• Design boilers, turbines, feed water heaters, HVAC systems and prepare piping layouts using CATIA v5 in Boiler Maintenance Department and Turbine Maintenance Department. • Prepare detailed mechanical drawings using GD&T and get them approved by the supervisor.• Prepare documentation and technical reports describing the processes and workflows in Boiler Maintenance Department and Turbine Maintenance Department.

Master Of Science (M.S.), Mechanical Engineering, 3.8/4

Bachelor Of Technology (B.Tech.), Mechanical Engineering, 9.73/10 (Equivalent To 3.9/4)