Provided engineering support for production assembly of mechanical gaugesCreated/Revised procedures and work instructionsMapped processes and standardized work flow for air gauging productsPerformed quality audits

Developed MBOM’s and routers for new engineered assembliesPerformed tool procurement and inventories of customer owned toolingExecuted traditional I.E. activities, such as, work measurement and facility layoutsDocumented processes for production builds and programmed a VMCReceived LEAN training

Developed/maintained processes for CH47 transmission assembliesIntegrated FOD protection devices into production processesCreated procurement plans for New Product Development & Engineering R&D*Worked offsite at vendor facility to support manufacture of the 787 in South Carolina. Multiple functions were served on this asignment including Use of Catia cad software and Power Point to create graphics for shop floor support incorporation of engineering revisions into process documentation, development and maintenance of a reporting calendar for communicating to management the availability of Boeing Mfg Eng support for the week ahead, creation of a salvage plan to recover valuable components from a scrapped section, validation/reonciliation of graphics to BOM's, participation in daily production meetings to address potential production issues, and provided training to manufacturing engineers for servicing floor requests.

Supported establishment of Supply Chain Management capabilities at the PAS facility in Phoenix.Executed customer print reviews and scrubbed drawings for vendor usecollaborated with customers and vendors to clarify drawing intentPerformed "Make vs Buy" evaluations and forwarded reccomendationsEngaged vendors for RFQ's, communicating selection criteria and resolving development isuesOrganized and maintained kit item inventoriesCreated BOM's and support documentation for kits using Oracle and MS Office products

Defined spec's and justification for capital equipment expenses: turret drill, edm drill & wire edmDeveloped, tested and rejected a nonmechanical method of work holding for an O.D. grind applicatonCreated processes and support ducumentation for Liner NPI'sManual CNC programming of Hauser I.D. grinder, Mazak Integrex turning center and Charmilles Robofil wire edmServed as a 6 sigma team member for 2 projects: Plug gages at FMS; gages available to operators for set up & run; My contribution: compile quantities & frequencies of FMS products, perform baseline time studies, cooperate with team to refine a solution, "lazy suzan" for gages Standard Work at wire EDM; no standard was in-force; My contribution: observe with team and clarify process steps as needed, assure methods & tooling correctness; translate resulting standard work into process documetation

Lead "Best Practices" (BP) teams to incorporate best practices and eliminate process wastesManual CNC programming of Monarch VMC's and W&S NC machinesFulfilled division tool design requirements for 1 year, designing press arbors, cutting tools, fixtures, and jigs for assembly, test and machining areas.Supported creation of a machining cell to make motor covers. Savings included conversion of raw material from casting to bar stock, lead times reduced by 4 weeks or more, (WIP, finished & raw material) inventories down, set up time down, QA rejects down, machining capacity increased for shopCreated machining cell for fuel pump housings, approx. 40 housings impacted Results: Avg. WIP: 12 lots to 7 lots, Approximate Std. hours per piece: 0.491 to 0.425Approximate setup hours per order: 8 to 6.5, Lead time change less but not quantified, Approximately 18 special carbide tools obsoleted, Average of 5 ops/housing eliminated by cellNew fixture design/build time avoided with use of a standard pallet system to utilize exixting fixturesDry Air Housing Cell and processes revised. Results: Near 1 piece flow attained (lap excluded), Std costs reduced from work being performed concurrently with mill, Lead times reduced by 1.5 days (avg), change over time reduced by > 2 hours per lot.