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Senior Manufacturing Engineer with additional experience as an Automation Engineer and a successful track record of cost reductions and process improvement. Experienced in project management, production support, batch, low volume and high volume production. Project Management:Over 20 years’ experience with capital project management. Implemented over $13M in capital equipment. Managed projects from $6K to $4.2M. Worked on projects for production equipment, in-sourcing, facility relocation, production relocation, safety, packaging and finished goods sourcing.Cost Savings:Implemented over $4M in cost savings. Supported other projects with savings over $2M in savings.Automation:Specified, designed and programmed production equipment built in-house. Automated manual operations to improve productivity, quality and safety.Lean Manufacturing:Over 20 years' experience of supporting Kaizen events. Successfully implemented Lean manufacturing cells.Industries: Consumer Goods, Aerospace, Automotive, Electrical Apparatus.Manufacturing Processes and Equipment:ACCO Brands: adhesive application, assembly, banding, carton erecting, corrugate packaging, hot foil embossing, injection molding, material handling, print and apply labeling, riveting, RF welding, shrink wrapping, testing, ultrasonic welding, wire drawing, wire forming.Connector Service Corp: electrostriction, stamping, automated vision inspection.Joslyn Manufacturing: annealing ovens, assembly, ball milling, corrugate packaging, curing ovens, double sided lapping, epoxy potting, fiberglass winding, helium leak testing, high shear mixing, hot dip galvanizing, ingredient weighing, injection molding, material handling, metalizing, powder pressing, pusher plate kilns, riveting, spray drying, shrink wrapping, swagging, thru feed grinding, ultrasonic cleaning.ITT Automotive: assembly, gear box greasing, material handling, MIG welding, orbital riveting, powder painting, riveting, staking, testing, TIG welding.Sikorsky Aircraft: assembly, chemical etching, extrusion routing, material handing, NC routing, painting, riveting, rubber forming, tube fabrication.
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Mechanical EngineerTrim-Tex Feb 2020 - Present -
Manufacturing Engineer 4Acco Brands 2010 - Jul 2019Lake Zurich, Illinois, UsOne of the world’s largest manufacturer of office products. A public company with sales over $2B.Reporting to Development Project Manager and Director of Engineering Services and responsible for providing engineering support to four manufacturing facilities, supply chain, sourcing, marketing, quality, packaging, product engineering, compliance and four distribution facilities. Initiate and implement ECN’s. Create supporting drawings and cost analysis. Initiate and manage capital projects. Involved in testing products and packaging. Accountable for reducing costs and managing projects. • Proposed and implemented $400K in production equipment upgrades to reduce plastic film cost by over $1MM dollars, and improved product appearance. First 12 month savings of $580K.• Assist with design and testing of packaging to pass Amazon test requirements. Initiated cost saving analysis, BOM and router documentation for ECN’s. Packaging cost reduced by over $520,000. • Worked with manufacturing facility to design, build and program automated staple cartridge tester in-house to reduce customer returns by over 50%. -
Corporate Project Support EngineerAcco Brands 2009 - 2010Lake Zurich, Illinois, UsReporting to Manager of Engineering Services and responsible for support of plant closures, plant moves and engineering support for manufacturing facilities. Created plant and distribution center layouts and timelines. Assisted managing timeline, costs and vendors. Assisted with building remediation. • Assisted with conversion of a molding facility into a manufacturing facility, conversion of a manufacturing facility into a D.C., closing a manufacturing facility and a distribution facility. Project completed on time, on budget and with a savings over $1MM.
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Automation Engineer /Advanced Manufacturing EngineerAcco Brands 2003 - 2009Lake Zurich, Illinois, UsReporting to Director of Engineering Services and responsible for providing engineering support to manufacturing facilities, writing capitals, specifying equipment, project management, implementing new products and cost reductions. • Proposed and implemented automation to reduce labor. High volume assembly machines implemented reducing head count and saving over $600,000. • Successfully implemented over $10MM in high volume assembly equipment.
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Sr. Manufacturing Engineer / Project EngineerConnector Service Corporation 2002 - 2003Manufacturer of electrical connectors used for automotive and cell phone applications. At the time a privately held company with facilities across the United States.Reporting to Manufacturing Manager and responsible for supporting and improving manufacturing processes. Created operator instructions, setup instructions, BOM’s, routings, process flow diagrams, FMEA’s, control plans, inspection programs and Gage R&R programs. Managed customer products. Worked with customers on new products and quotes. Involved in creating PPAP packages. • Created SmartScope automated vision inspection programs to improve inspection accuracy of miniature stamped connectors, reduce inspection time by over 80% and reduce machine downtime by 25%.
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Manufacturing / Quality EngineerJoslyn Manufacturing Company 2000 - 2001Manufacturer of high voltage electrical products with sales of $90M. At the time, a division of Danaher, a public company with sales over $19B.Reporting to Plant Manager and responsible for managing two quality inspectors, supporting manufacturing processes, revising processes and machinery. Improved and maintained quality at electrical apparatus plant. Worked on implementing new products. Debugged assembly, crimping and helium leak testing processes.• Error proofed assembly machine to reduce returns, eliminate scrap and eliminate outside inspection services.
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Sr. Manufacturing EngineerJoslyn Manufacturing Company 1996 - 2000Reporting to Plant Manager and responsible for supporting manufacturing processes, Kaizens and implementing new processes and machinery. Managed engineering projects. Implemented, specified, designed, programmed and debugged machinery. Trained operators on equipment. Created operator and maintenance instructions. Debug assembly, epoxy dispensing, packaging, spray-drying, lapping, ultrasonic cleaning, metallizing, annealing, ingredient weighing, fiberglass winding, powder handling and material handling equipment. Maintained ISO 9001 standards. • Redesigned assembly equipment. Automated operations to improve productivity by over 300%, reduce scrap by over 50% and eliminate operator shoulder pain.• Increased production capacity by over 300% by designing and programming new assembly equipment. • Successfully implemented over 2 million dollars in equipment related to the manufacture of ceramic metal oxide varistors.
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Manufacturing EngineerItt Automotive 1994 - 1996Tier 2 manufacturer of automotive seat track adjusters used in cars, trucks and SUV’s. At the time a division of ITT Industries, a public company.Reporting to Engineering Manager and responsible for supporting automotive assembly line, troubleshooting equipment, implemented and debugged new processes and machinery and improving quality by error proofing machinery. Created and maintained operator instructions, process flow diagrams and PFMEA’s.* Implemented new machine to reduce labor. New machine reduced head count and saved over $180K.* Error proofed manufacturing process to eliminate manual inspection, saving $60K.
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Manufacturing EngineerSikorsky Aircraft 1991 - 1994Stratford, Connecticut, UsAerospace manufacturer of military and commercial helicopters with sales over $2B. At the time a division of United Technologies, a public company with sales over $50B.Reporting to Manufacturing Engineering Supervisor and responsible for supporting operations in sheet metal assembly, tube fabrication and assembly, sheet metal tooling and tooling fixtures. Corrected airframe drawings and specifications though ECN’s, initiated and corrected tools and operation sheets. Created graphics for operation sheets, corrected BOM’s, corrected routings and created instructions for reworking rejected assemblies. Participated in Ergonomics team to reduce injury.* Modified transportation dolly to eliminate risk of back injury. -
Jr. Manufacturing EngineerSikorsky Aircraft 1989 - 1991Stratford, Connecticut, UsReporting to Manufacturing Engineering Supervisor and responsible for supported operations in sheet metal fabrication. Corrected airframe drawings and specifications though ECN’s, initiated and corrected tools and operation sheets. Corrected BOM’s and routings.
Michael Samson Skills
Michael Samson Education Details
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Bradley UniversityManufacturing Engineering -
Evanston Township High School (Eths)
Frequently Asked Questions about Michael Samson
What company does Michael Samson work for?
Michael Samson works for Trim-Tex
What is Michael Samson's role at the current company?
Michael Samson's current role is Mechanical Engineer at Trim-Tex.
What is Michael Samson's email address?
Michael Samson's email address is mi****@****cco.com
What is Michael Samson's direct phone number?
Michael Samson's direct phone number is +184748*****
What schools did Michael Samson attend?
Michael Samson attended Bradley University, Evanston Township High School (Eths).
What skills is Michael Samson known for?
Michael Samson has skills like Engineering, Product Development, Manufacturing, Process Improvement, Continuous Improvement, Design For Manufacturing.
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