Michael Mallozzi Email & Phone Number

Bethlehem, Pa, Us

Middleboro-Lakeville, Massachusetts, Us

Middleboro-Lakeville, Massachusetts, Us

Middleboro-Lakeville, Massachusetts, Us

Middleboro-Lakeville, Massachusetts, Us

• Support the reduction of cost in non-quality year over year (58%) • Effectively drive a reduction in consumer complaints, specifically those designated as hard to open (60%) and off flavor (10%)• Oversee regulatory compliance with the USDA, Department of Agriculture and FDA• Oversee, maintain, and implement (changes) to the facilities HACCP and Food Safety Plans• Begin development and plan the implementation of the facilities Food Defense Plan, ensuring compliance with the FDA’s FSMA Intentional Adulteration (IA) Rule• Oversee the compliance, maintenance, and adherence to identity preserved food laws/guidance, specifically those of USDA Organic and Kosher (OU and Triangle K) • Oversee and implement GFSI based Food Safety and Quality System (SQF) programs, successfully obtaining three excellent scores in 2017 - 2019 (100%). • Primary contact for all first party, third party, and regulatory audits. • Lead cross functional continuous quality improvement projects to improve line efficiencies, sanitization efficacy/time, decrease the occurrence of out of specification results, and increase departmental efficiencies. • Conduct orientation and annual refresher training (GMP, Food Safety, Food Quality, etc.) to a culturally diversified workforce of over 180 employees. • Lead cross-functional risk analysis, weighing food safety, food quality, and operational hazards. • Manage, calculate, and distribute the facilities Quality KPI’s, specifically First Pass Quality, Fill Weights, Brix, and Torque; provide proactive input to necessary staff and departments to ensure adherence to customer expectations. • Developed and lead the sites Food Safety/Food Defense Team, discussing potential issues, past issues, upcoming regulatory changes/requirements, and industry trends. • Provide guidance on Quality and Food Safety to Quality Assurance staff and plant personnel.• Hire/lead temporary staff interviews for the department; upon hire, supervise temporary staff.

Middleboro-Lakeville, Massachusetts, Us

• Oversee the inventory control program of over $6.4 million of material, including packaging and raw/semi-raw goods• Analyzed past cycle count trends/data to improve future monetary losses/gains• Implemented a “Pre-blend” calculator for use within the blending department to ensure proper material utilization within SAP, resulting in a decrease of monetary losses within the pre-blend locations• Subject matter expert in a PE project that investigated the root cause of variances between cycle counts and POV (production order variance) adjustments• Implemented a company wide change in SAP to increase granularity in consumption data by increasing the brix (sugar content) decimal place to the hundredths place• Monitored demand and supply of over 200+ items to minimize back-orders and maximize line efficiencies by ensuring material arrived within a timely manner• Led a cross functional team to mitigate inconsistencies between blend batch sheets and SAP inaccuracies

Middleboro-Lakeville, Massachusetts, Us

• Oversaw day to day Quality and Operation requirements of two PET lines (including a blow mold operation) and two Tetra Pak lines• Served as the plant liaison between Ocean Spray and the new parent company of Juicy Juice, Harvest Hill Beverage Company, for all food safety and quality criteria’s• Oversaw and regulated non-conforming goods movements (raw and finished) through SAP and/or Red Prairie (WMS); reduced over $1 million of held inventory to under $30 thousand• Executed and followed up on change management programs in the plant through planned meetings and precise communication throughout the facility; provided results (success/failure) from commissioning and/or qualification runs to Ocean Spray tech change committee or appropriate Harvest Hill personnel• Managed the calibration program throughout the facility for all laboratory equipment• Prepared the plant with a cross-functional team for Safe Quality Food Level 3 Audits• Conducted food safety/quality audits; worked with team members to implement corrective and/or preventative actions when gaps were identified• Trained and educated departments on food safety and quality requirements• Subject matter expert in SAP (holds, coding, traceability etc.) and Red Prairie (traceability, holds, product release, pallet inquiry for finished goods, etc.) • Responsible for conducting microbiological analysis for incoming ingredients, ATP swabs (pre/post CIP) and finished products in the plant• Backup for implementation of UPCs/formulas in MES• Created and maintained several databases, including the formula program, cap code/case code program, and deviation database• Responsible for QAS calculation (PpK, UCL, LCL) of the Bordentown facility (torque, fill weights, brix, and blend acidity) on a monthly basis

Middleboro-Lakeville, Massachusetts, Us

Oversee the sterility of raw and finished goods. Overlooked the formulation program, product specification program, and SPC data setup. Process owner of the Master Sanitation Schedule. Analyzed statistical process control information of torque, brix, titratable acidity as well as fill weights of finished product. Worked as the Nestle liaison to ensure that Ocean Spray and Nestle were aligned on various issues and tasks. Served as the Technical change (commissioning) representation within the plant on the quality aspect of changes in either formulation, packaging, or processing of raw and finished goods. Trained employees on good manufacturing principles. Looked through positive release paperwork to ensure all quality aspects were met throughout the process. Performed analytical testing on product, including brix, vitamin c, titratable acidity, and pH.

Master Of Science - Ms, Food Safety

Bachelor Of Science (Bs), Microbiology, General