Michael Rayle Email & Phone Number

Niles, Illinois, United States

Engineering Manager of Motors

Niles, Illinois, United States

Engineering Manager of EM Devices and Components Design• Engineering Manager for projects during new product introduction (NPI) phase, spanning from bid & proposal to full-rate production (PLC Phases 600-999)• Developed EM Devices as a new group – hired and mentored two NPI engineers• Acted as Product Engineering Manager and NPI Lead Engineer for successful development of new Speed Sensor product line• Managed project assignments and development plans for 4 Design Engineers and… Show more Engineering Manager of EM Devices and Components Design• Engineering Manager for projects during new product introduction (NPI) phase, spanning from bid & proposal to full-rate production (PLC Phases 600-999)• Developed EM Devices as a new group – hired and mentored two NPI engineers• Acted as Product Engineering Manager and NPI Lead Engineer for successful development of new Speed Sensor product line• Managed project assignments and development plans for 4 Design Engineers and Designers• Checked drawings and change orders to ensure industry and company standards were met• Estimated labor for Non-Recurring Engineering (NRE) hours Show less

Niles, Il

Technical Responsibilities:• Lead engineer for projects during new product introduction (NPI) phase, spanning from bid & proposal to full-rate production (PLC Phases 600-999)• Design, analyze, and test electromechanical components – primarily brushless DC motors and solenoids – for commercial and military aircraft• Perform mechanical analyses relating to stack-ups, springs, bearings, press fits, thermal effects, vibration, weight/CG, and materials and finishes• Utilize 3-D and… Show more Technical Responsibilities:• Lead engineer for projects during new product introduction (NPI) phase, spanning from bid & proposal to full-rate production (PLC Phases 600-999)• Design, analyze, and test electromechanical components – primarily brushless DC motors and solenoids – for commercial and military aircraft• Perform mechanical analyses relating to stack-ups, springs, bearings, press fits, thermal effects, vibration, weight/CG, and materials and finishes• Utilize 3-D and 2-D software for mechanical design and leverage Excel macros and VBA code for automating repetitive tasks• Create product Acceptance Test Procedures (ATPs)• Review bills of material (BOMs) and piece part and assembly drawings for proper GD&T, key characteristics, best practices, etc.• Initiate, review, and facilitate engineering change notices: create redlines, dispositions, and submittals for customer review• Assign engineering dispositions for non-conforming materialOrganizational Responsibilities:• Manage cross-functional teams to coordinate efforts toward a common end goal; teams consist of members from Design, Analysis, Manufacturing, Environmental Test, Test Equipment, Tooling, Quality, and Operations groups, et al.• Build relationships and interact regularly with customers such as Boeing, Lockheed Martin, Honeywell, BAE Systems, and Raytheon• Work through complex issues with component suppliers to ensure functionality in line replaceable units (LRU’s)• Support efforts to implement continuous improvement, lean principles, and perfect quality through design enhancements and process recommendations• Estimate recurring costs (material and labor) and non-recurring costs for projects and use lean design and manufacturing principles to meet these targets• Elicit, generate, and manage product requirements; manage and mitigate project risks based on expected value• Mentor and train entry-level engineers as well as factory floor operators Show less

Master Of Business Administration - Mba, Business Administration And Management, General, 4.0

Specialized in Focus Areas of Strategic Innovation and Business Analytics

Bs, Mechanical Engineering