Job Scope: Project management, concept and detail design, stress analysis and manufacturing engineering for carbon and glass-fibre composite components and assemblies across multiple projects and industriesResponsibilities:• Management of cost, technical content, resource and timings of various composite development projects• Guidance and leadership of project team in finding solutions to technical and logistical problems• Design and CAD of composite and metallic components• FE analysis and optimisation• Planning, resourcing and delegation of in-house and outsourced prototyping activities• Hands-on involvement in in-house manufacturing• Troubleshooting of technical challenges with customer• Business development - investigation into potential new industries and customers. Cooperation with other companies to identify technical problems and propose solutions made possible by ACS-Australia's expertise• Mentorship of junior stress and design engineers• Work across many different industries including aerospace, rail, marine, civil and energy sectorsAccomplishments:• Composite layup definition, detail design and drawings creation for animatronic dinosaur• Successful completion of road access cover design and analysis contract - assessment of customer design proposal and follow-up design of optimised design. Managed project as well as performing design and stress work.• Led team for a redesign and stress analysis package for a modular marine navigation aid tower. Project was completed on time and on budget and work also identified further design improvement possibilities that led to further work packages.

Job Scope: 3D detail design and 2D drawings creation for refuse vehicles onsite at Bucher Municipal Responsibilities:• Focal point for non-conformance reports (NCRs) addressed to engineering office – working with production, quality and procurement teams to identify solutions and, where necessary, create and implement design solutions• Design of components and assemblies, primarily using SolidWorks and AutoCAD as the main design tools• Detailing and drawings creation for work packages• Bill Of Materials creation / administration and parts entry into ERP system• Design of parts / systems in various disciplines:- Electrical and hydraulic connectors and routing- Mechanical / structural design- Equipment installation

Responsibilities:• Repair and general maintenance activities• Layout design of renovation activities• Client liaison and job management• IT support and website creation / support

Job Scope: Sourcing of potential substitutes for locally-produced service partsResponsibilities:• Investigation and identification of at-risk parts, where supply could be affected by the manufacturer’s closure• Sourcing of alternative candidates from the Toyota global range and full drawing check against current local part• Placing orders for identified candidates and following up on orders to ensure timely delivery• Physical comparison of parts to ensure parts match drawing and are acceptable replacements for the local part in terms of fit, form and function• Report creation detailing results of investigation and providing a final judgement on part interchangeability

Job Scope: 2D drawings creation for Toyota accessory parts Responsibilities:• Creation of 34-sheet product specification drawing showing component fabrication information, assembly and installation details, and compliance to Toyota requirements and Australian Design Rules (ADRs)

Job Scope: Lead Design Engineer for work package for detail design of fuselage composite and metallic primary structure Responsibilities:• Responsible for technical leadership of design, drawing and quality assurance project teams• Coordination with customer to establish and refine criteria for deliveries at all phases of the project• Creation and regular update of technical documents for the project, such as 3D modelling processes, drawing guidelines and example drawings• Creation and regular update of project schedules• Delegation of tasks to, and management of, design and drafting teams in Munich, Hamburg and Bangalore• Progress tracking and reporting of tasks including quality and on-time delivery KPIs• Resource management, increasing and reducing the team size as necessary for optimalefficiency• Assessment and reporting of new inputs and other extra efforts, • Guidance and leadership of the team in finding solutions to technical and logistical problems• Trouble-shooting of technical challenges with customer• Regular liaison with team members to ensure all required accesses, trainings and tools (hardware and software) available• Design checking for general quality, the fulfilment of customer requirements and areas for potential improvementAccomplishments:• Ramp-up and critical phase of project achieved, hitting all manufacturing drop-dead-date milestones on time and with high quality

Job Scope: Lead designer of Front Row module for Recaro business class seating project, developing design through concept selection and preliminary design phasesResponsibilities:• Investigation into various options for features of module, e.g. wardrobe door hinge and latch design, table extension / retraction mechanism, ventilation proposals, attachment concepts• Identification of opportunities for common parts or common tooling for the customer-defined module variants (different seat sizes and different seating positions)• Presentation of selected proposals to customer, identifying functionality, weight, cost and aesthetic factors, at concept selection milestone• Development of selected concept, using customer-provided model of outer surfaces• Liaison with stress team to identify opportunities for weight saving (e.g. joint sizing, material selection) and validate design in an iterative process• Attendance of regular telephone meetings with customer to define milestone delivery requirements, troubleshoot technical problems and identify missing or flawed customer inputs• Delegation of design and weight calculation tasks to supporting teamAccomplishments:• Preliminary design for Front Row shell, together with stress validation report, submitted and accepted• Weight target for shell successfully met, with module weight approx. 20% under requirement

Job Scope: Technical leader of Aerolia Commercial Systems project – development and integration of Supplemental Cooling, Fire Extinction und Water Systems in the Airbus A350XWBResponsibilities:• Technical leadership of design, stress, drawing and quality assurance teams• Coordination with customer to establish and refine criteria for deliveries at all phases of the project• Establishment of QC documentation, checklists, standard drawings• Project schedule creation• Responsible for design, stress analysis and drafting teams including offsite units in Bremen, Spain and India – approx. 50 people at the peak of the workload• Task tracking / reporting• Technical guidance / troubleshooting• Execution of design / drawings tasks as required, where resources insufficient• Development of robust quality control systems for completed work to ensure optimal quality of output; tracking and enforcement of these processes• Design checking• Liaison with customer on non-conformance issues in production and management of required reworksAccomplishments:• All phases successfully completed for first flight-test aircraft (fire ext. and suppl. cooling only); MSN1 built and flown• Full flight-test aircraft (with all systems) fully completed and validated• Full-flex preliminary design completed, ensuring any customised cabin configuration can be detailed and built with a short turnaround time

Engineer – Systems Integration Oct 2010 – Feb 2011Job Scope: Identification and resolution of conflicts between Air Conditioning System (ATA 21) and other systems within the A350XWB -800 Responsibilities:• Liaison with Airbus to identify clashes and conflicts associated with the ATA 21 Air Conditioning System• Co-ordination with supplier to provide solutions that resolve the issues with other systems, as well as satisfying overall performance objectives• Presentation of weekly reports to Airbus team for -800 definition phase, detailing issues and tracking progress on resolutionAccomplishments:• All major and most minor issues resolved, meaning the matured layout could be developed into a preliminary design (unfortunately the -800 variant was put on hold indefinitely due to Airbus program issues)CAD Engineer Jan 2010 – Oct 2010Job Scope: Design Engineer for fuselage composite and metallic primary structureResponsibilities:• Development of stringers, frames and the interfacing structural clips from concept models into final DFM-level parts, ensuring design conforms to interfacing geometry, stress department inputs and Airbus requirements, standards and guidelines• Manufacturing drawing completion and release, detailing dimensions, GD&T and composite layup / transition definition• Compilation of product datasets in PDMLink, including CAD data, associated documentation, BOM information and meta-dataAccomplishments:• The team’s high-quality work and quick turnaround on tasks led to Airbus doubling the size of the work package as it struggled with its internal tasking• Served as acting Design Lead for the team for three weeks in the absence of the incumbent Lead

Job Scope: Senior Design Engineer in the Australian Defence Projects department, leading the CAD team in designing an engine infrared suppression system for ADF fleetResponsibilities:• Design of a full-scale air vehicle system under extreme thermal, dynamic and vibration constraints • Liaison with other technical teams to ensure structural requirements did not compromise infrared and engine performance requirements• Liaison with aircraft OEM for structural CAD data for design of module – aircraft attachment structure. Where this CAD data was unavailable, worked with ADF to reverse-engineer the structural layout through laser scanning and physical measurement• Participation in successful customer milestone presentations for concept, preliminary, and detail design reviews• Took concept through to detail CAD design (CATIA V5) and drawing release• Supervision of the fabrication and assembly of a full-size prototype, troubleshooting manufacturing issues as they aroseAccomplishments:• Successfully designed and built a working prototype of an infrared suppression system. It is a measure of the success of the project that other entities had either failed or encountered significant ongoing problems when attempting to implement similar systems. The design was so good that the customer allocated additional funds not only for volume production, but also for developing the design for application on other aircraft.Previous Work:• Design of composite wing skins & doors for the Joint Strike Fighter (JSF) program – fibre layup design, core selection, etc• Design of machined aluminium wing stringers for Gulfstream G650• Management of the JSF Subsystems team, coordinating design activities to meet customer timings. Delegated to a team of between 10 and 25 people• Detail design of JSF fuselage subsystem components, including tubing, sheet metal parts and multi-part assemblies/installations

Job Scope: Company representative in South Korea, liaising with local vehicle manufacturers (Hyundai, Kia Motors Corporation)Responsibilities:• Responsible for on-the-spot troubleshooting of product quality issues, communicating with Australian manufacturing base where necessary to implement solutions• Compilation and submission of external quality reports in both English and Korean• Liaison and participation in engineering and development work for new programs• Management of production logistics issues – product supply problems, new stock breakpoints, etc.Accomplishments:• Maintained Autoliv’s quality rating with both Kia and Hyundai through the launch of several new vehicles and dozens of new seat belt products• Raised customer confidence and satisfaction in the company to the level required to transition the manufacturing base from Australia to the new plant in Korea

Job Scope: Seat belt project engineer for Holden programs, managing new seat belt projects, from design through to production and beyondResponsibilities:• Liaison with customer, supplier and internal departments to achieve project milestones on time and under budget• Coordination of design and production verification testing in accordance with Australian and US federal design requirements in addition to customer specifications• CAD work utilising UniGraphics, CATIA V4 and AutoCAD• Preparation and submission of customer quotations for new product development and production partsAccomplishments:• Designed the rear seat belt system for a completely new crew cab vehicle, and managed its development into production • Oversaw design and validation the seatbelt system for Holden’s first production vehicle for the US market