1 of 70 AddWorks consulting engineers supporting external customers in their adoption of metal additive manufacturing with Laser Powder Bed Fusion and Binder Jet by providing additive design, topology optimization, finite element analysis, distortion modeling, part identification, business case development, process improvement, and applications engineering services.• Design and development of flight worthy LPBF parts for Military and Defense applications

• Consulted 10+ customers and delivered a $1.5M+ impact by executing contract deliverables on-time, scoping revenue generating proposals, and mitigating unplanned program cost. • Hardware owner for automotive binder jet component. Developed distortion compensation techniques using 3D-scanning and PolyWorks to mitigate dimensional non-conformities and achieve 50% improvement in part tolerances on H2 binder jet system within 2 week sprint.• Performed process improvement studies for binder jet qualification using root-cause analysis and statistical modeling in Minitab. Provided recommendations that increased Green Density by 2% and Green Strength by 16%.• Designed, modeled, and lab tested DMLM heat exchangers produced on Concept Laser M2 to populate performance database on friction factors and nusselt numbers, culminating in 14 fin types characterized across 2 materials.• Conducted transient thermal analysis of DMLM turbo housing using HyperWorks and ANSYS. Quantified 42% reduction in heat-up time to steady state and 0.6% increase in outlet temperature of additive design vs. casting.• Served as 1 of 8 in global team advancing Sand Binder Jet for rapid casting of large 60+ ton sized wind turbine castings. Responsible engineer for early concept testing, tooling design, ANSYS mechanical analysis, work instructions, and FMEA for handling 3D printed sand molds in a foundry. Completed testing and DOE leading to successful mold assembly and production of castings, enabling customer to achieve 8 weeks in lead time savings.• In first 3 months of role, wrote customer proposal for developing novel thermal management applications for the Energy industry, leading to $250k in revenue and 1 patent.

CIMP-3D (www.cimp-3d.org) is a DARPA Manufacturing Demonstration Facility for Additive Manufacturing focusing on advancing and deploying metal 3D printing.• Provided technical expertise to customers and redesigned parts using NetFabb and OptiStruct. • Generated support structures, repaired STL files, and prepared build trays using Magics • Developed ROM cost models for parts built in Direct Metal Laser Sintering (DMLS)• Automated quote generation by programming CAD macro to optimize build orientation & cost• Researched metal powder recycling/reuse in Powder Bed Fusion and Electron Beam Melting• Conducted psychological studies with students and professionals examining creativity in Design for Additive Manufacturing tasks