Michael Czubek Email & Phone Number

Verona, Wisconsin, United States

I lead the audit program at latitude Corp. This includes all internal audits, QMS audits and any surveillance or recertification audits from customers or certifying bodies. I document any gaps in our system and implement changes and training to fill these gaps.I manage the QMS and verify the compliance with AS9100. I also oversee any procedure or work instruction change to the QMS. In addition to this, I also certify the parts we create (Certificate of conformance) and verify any counterfeit risk mitigation for incoming materials (GIDEP, RoHS, REACH, Prop 65).I address all customer complaints and issue return material authorization (RMA) and do a root cause on what caused the issue. This includes SCAR/CAR implementation and root cause analysis. I disposition the parts and advise the rework method to repair the parts.I oversee all PPAP/First Article (AS9102) submissions to the customer. I ensure all documentation is accurate and included in the documentation practice.I work on continual improvement projects to help advance Latitude in cost savings and efficiency.I also perform capability analysis for SPC analysis, tolerance stackup for assemblies and create manufacturing drawings to help dial in the in-process tolerance.

Verona, Wi

I am the technical expert for developing and maintaining the process and documentation for the defense and aerospace products in the plant. This includes first article runs, deviations to the process and continuous improvements for these products in the plant.

Stoughton, Wisconsin

I began as a project engineer, and after 6 months, I was promoted to lead sheet metal engineer. As a project engineers, I carried out improvement projects in 3 different plants, trained employees to new processes and did safety evaluations for loading devices.As the lead sheet metal engineer, I oversee two programmers in the sheet metal office. I also program combination machines, lasers, forming machines. In this role, I introduced dynamic nesting to the plant, improved reports for downstream communication and increased overall utilization by 5%.

Madison, Wisconsin Area

- Analyzed and determined corrective actions for equipment related production issues. Worked with maintenance personnel and outside contractors to implement upgrades.- Conceptualized, planned, and implemented projects on Coater, Printer and Embossing lines. Increased production by 5% per line.- Design and develop machinery and machine components using computer aided design (CAD) software. - Maintained and implemented new manufacturing methods, equipment design, electrical standards, and safety requirements. Increased the safety factor in the plant.- Fixed tension issues in coating line by programming PLC's Using Allen Bradley RSLogix500 and Logix5000 software. Reduced scrap by 10% - Oversaw engineering projects for a variety of pollution control devices, such as CVM's, RTO's, and DAP systems. Saved the company a potential of $250k

Belleville Wisconsin

- Programmed parts for the cutting turret machines. Maximized sheet usage to ensure the least amount of scrap. Nested parts for the highest efficiency of the machines. Tracked daily usage of part orders going to turret machines.- Programmed parts for the panel bending machine. Created programs for PPAP parts and quality reports detailing programming parameters.

Janesville/Beloit, Wisconsin Area

- Documented existing equipment and processes. Improvements were made to standardize equipment set ups and engineering analysis confirmed improvements. Project paradigm for future engineering projects.- Changed the loading procedure on a robot-cell to increase capacity of the equipment. Created work instructions for dealing with robot. Verified part quality and robot capacity. Increased capacity by 10%.- Designed shield equipment for existing coolant-based tappers. Confirmed no-leak of equipment due to shield success. Implemented process change, documented and increased throughput by 10%.- Performed production rate analysis for multiple press lines. Documented findings and presented to upper management.- Created preventive maintenance plans for coolant-based tapper machines. Added items to stock-data base. Updated control plan for maintenance. - Oversaw the effectiveness of the manual sort area in the plant. Created work-station layouts and enforced ISO based procedures. Dispositioned questionable parts and created quality guidelines of passing gauges. Decreased dispositioned part inventory.- Requisitioned new manufacturing equipment for existing machine line. The equipment went through engineering testing and analysis. The equipment was documented and added to future preventive maintenance tasks.- Joined the overall equipment efficiency project in the plant. Created a charter for the project, fish-bone diagrams and run reports. Presented findings to upper management. Increased capacity of the press by 20%.

Livonia, Michigan

- Review engineering proposals during the design process from product engineers. Compare the proposals with current manufacturing machine line capabilities for transmission case lines. Added all new features to Ford database for traceability. - Procure equipment for a new machining line. Created and maintained relationship with vendors during the bidding process. Reviewed bids and recommended a winning supplier based on capability to the purchasing department. - Created purchase orders for equipment. Presented bidding submissions to upper management. Balanced checkbook for different purchase orders.- Worked with different vendors during the design phase to ensure process was robust while following all new Ford standards. Created change requests for all required changes. Documented all changes for future programs.- Proved machine capability at vendor per Ford requirements. Collected and analyzed data to ensure all machined features pass Ford standards. Worked with union tradesmen on understanding the machine process and the features on the machines.- Collaborated with building and facility engineers, installation engineers and union leaders to have the machine lines installed into Ford plants.- Proved machine capability on machine floor through PPAP process at Ford facilities. Worked with general stores on setting up spare parts. Worked with Union trainers on providing working equipment manuals for process verification. Worked with gauging and tooling engineers on providing tool layout drawings, and gauges per program timing. Worked with industrial engineers on ergonomic criteria and cycle time of the line. Worked with safety engineers on risk assessments and the correct safety placarding on the machine.- Participated in the prismatic team reviews which collaborates Ford standards amongst different components. Became a subject matter expert in lift assists for material handling and presented to different groups.

- Created and maintained change orders for parts during production.- Actively involved in interdepartmental communication and planning for the production schedule.- Troubleshoot assembly equipment issues on the production floor.- Improved parts flow throughout the plant by over 20%.- Created an excel database for more effective parts handling.- Created a parts encyclopedia to improve the quality of machines.- ISO Internal Auditor Certification- Trained in PMI project management

I currently handle credit card disputes for Fifth Third bank.