Mike Feist Email & Phone Number

Ladera Ranch, Ca, Us

Ladera Ranch, Ca, Us

Orange, California, Us

As the Production Manager at Redline Detection, I oversee the daily floor operations of the best-selling diagnostic leak detection equipment in the automotive industry. Our equipment is mandated essential in 160 countries and we have placed products with the majority of the automakers worldwide. Additionally, we manufacture machines for big equipment operators.

Irvine, Ca , Us

As the Continuous Improvement Manager of this custom millworks business, I oversaw 90 operators across six departments for a private company with multimillion-dollar sales. I developed 185 YouTube videos to train operators, present customer projects, and show improvements on safety, quality, as well as assembly processes. The goal: develop a culture of respect for each by encouraging, coaching and sharing my passion for LEAN / Continuous Improvements. I constantly promoted occupational health and safety in my capacity as the Safety Coordinator for nine shop leads as well as nine installer foremen, and was the point person for the reporting of hazardous material inventory and management of generated hazardous material paperwork on CERS (California Environmental Reporting System).Some highlights of this role include:• Achieved savings of $300K over two-year period by driving labor efficiency improvements across cabinet assembly line.• Managed successful inventory reduction project, using analytical skills to developing Kanban inventory system for 300 stock items/purchased parts with set daily usage levels.• Drove safety improvements including development of Lock out Tag out (LOTO) visual aids for 112 pieces of equipment demonstrating process to shut down machines for repair.• Slashed medical expenses by 45% for 2021 through leading multiple safety improvement initiatives as well as safety training.• Gemba walks were implemented to discuss Key Performance Indicators - SQDP and develop cross-functional team leaders with root cause analysis.• Elevated cleanliness and housekeeping thru 5S Audit sheets and training operators to score the audit.• Waste identification and training to reduce.• Innergy - Millwork ERP

Russellville, Alabama, Us

As the Plant Manager I had executive oversight of a 125-operator fireplace manufacturing plant producing one-third of corporate sales with a value of $30M. I continuously drove waste and safety standard adherence as well as improvements, including development of instructional videos to train operators to significantly reduce safety issues. I supported and advocated for the professional development of staff, developing 15 leads and supervisors to progress in their roles.Some highlights of this role include:• Successfully enabled best in industry lead time of five days, reduced from 12, through stocking A/B items with C items built to order.• Spearheaded labor efficiency improvement efforts, achieving 7% increase in performance and saving $175K through establishment of work standards as well as restructuring assembly lines.• Achieved savings of $240K over two year period with strategic make vs. buy decision resulting in value streaming concrete gas logs production to replace supplier costs.• Slashed WIP by 67% from three-day supply through introducing one-piece flow in high-end panel department.

During my tenure at FMI (Fireplace Manufacturers Inc), I consistently championed process improvement initiatives, including implementation of Kanban for 500 fabricated as well as purchased parts supply CA and AL plants. I facilitated Lean training, successfully acquiring a $30K State Funded Training Contract (ETP). I promoted the implementation and adoption of lean processes, receiving the Kaizen Award from executive committee for showing high level lean promise based on savings results. Some key achievements in this role include:• Production manger / scheduler for concrete gas log division. With 80 operators and over 100,000 log sets produced for the mass merchants (Home Depot, Lowes, Costco) as well as new construction. • Strategically spearheaded inventory reduction team to slash inventory by $1.1M across CA and AL plants.