Michael Mayo Email & Phone Number

New Lenox, Il, Us

Tinley Park, Illinois, Us

Principal Development Engineer, R&D (2014-present)Leading Product Development and Implementation activities for the Panduit Basic, Networked, and Metered rack series of intelligent data center power distribution units.Product Design Engineer 6 (2006-2014)Leading New Product Development projects and Sustaining Engineering activities for the Pan-Steel and Wyr-Grid product offering.-- Led the redesign and implementation of the Panduit Wyr-Grid sidewall cost reduction initiative, meeting some pretty aggressive targets.-- Led the redesign and implementation of the MS75 Sign and Signal product offering, with an estimated $5.8MM product value over five years.-- Designed and implemented the stainless steel and anodized aluminum colored MLT product offering, with an estimated five year value of $3.7MM.-- Redesigned the retained tension product offering, eliminating the required hand assembly and using automated high speed assembly within the existing production dies and assembly equipment.-- Addressed production floor engineering issues allowing production to maintain a service level of >95%.-- Led the qualification activities of the $2MM fully automatic production reel-to-reel powder coating system implementation.-- Actively participated in the creation and implementation of a single electronic global ECN system.

Us

Manager of Product Engineering (2002-2005)Provided Leadership for a team of (5) Product Engineers and (1) Quality Engineer who maintained “Product Manager” responsibility for everything related to all of the released product lines.-- Led the revamping of the engineering department, from the software used to create engineering designs to the approach used to address issues.-- Created and Implemented the “Trilogy Team” concept of having the Product Engineers, Manufacturing Engineers, and Line Supervisors retain direct control and responsibility over everything that happens on their assigned production lines.-- Created and implemented the Installation Teams Quality Assurance manual, which ultimately enabled Republic to be the first company east of the Mississippi to be certified as a NAHB Certified Trade Contractor.Senior Product Engineer (2001-2002)Maintained senior level Engineering/Product Management responsibility for the Casement and Patio Door product offerings.

Lisle, Il, Us

Project Engineer (1999-2001)Led the design and implementation of new interconnect solutions for the consumer, cellular, and computer marketplace.-- Increased revenue by an unbudgeted $4.5 million in one year, $12 million over three year estimated lifecycle, by leading the design and implementation of a universal interconnect docking solution for the leading manufacturer of personal digital assistants with completion in less than one year.Design Engineer (1998-1999)Created the design and actively participated in the development of interconnect solutions for the consumer and computer marketplace.-- Implemented the design of the Single Port Inverted Modular Jack program to full mass production in one year with a fully qualified automatic assembly machine.-- Designed and implemented the Ganged Inverted Modular Jack with Light Pipes allowing Molex to be the first in the industry to offer this option as a standard catalog product.

La Grange, Il, Us

Design Engineer (1997-1998)Handled the new product design and development of mechanical encoders and rotary switches for the consumer, medical, aerospace, and military marketplace for the Switch Products Group.-- Implemented the design of Multi-deck rotary encoders to full mass production availability in less than one year allowing Grayhill to offer this standard product to the marketplace.

Mechanical Engineer (1992-1997)Handled the design and implementation of OEM automotive loud-speaker systems from the individual component design to final packaging used to international shipments.-- Designed and implemented the sound system for the 1995 Ford Escort base system (CT120).-- Designed the high end sound system for the 1995 Ford Escort (CT120).-- Designed and implemented the sound system for the 1995 Ford Probe (J45U).-- Maintained a seat on the Jensen Process Improvement Team to help develop ways to bring the programs to conclusion quicker and more efficiently.

Glenview, Il, Us

Mechanical Engineer (1991-1992)Engineered and implemented product designs with input from both the ITW Deltar Project Engineers and the Customers Engineering staff.-- Designed interior aesthetic injection molded accessories for automotive OEM customers -- power window/lock button bezel, sun visor clip, headliner grab handle, manual window crank.-- Designed the exterior door handles for the 1992 Geo Prizm, exterior rear latch handle for the 1995 Jeep Grand Cherokee, fuel filler door assembly for the 1996 Dodge Neon.

Classes Towards The Completion Of A Mpm, Project Management

Bs, Industrial Technology

Education record

Education record