Hardware Engineer
Westborough, Massachusetts, United States
During my 6 months at Amazon Robotics, I spearheaded several key initiatives that significantly enhanced production efficiency and cost savings for ToteASRS:-Innovation in Shelf-to-Column Attachment: Designed a new shelf-to-center column attachment feature using Pugh and pairwise models, projected to reduce production time by 2 minutes per shelving unit and decrease overall operation costs.-Enhanced Shelf-to-Base Attachment: Developed a new attachment mechanism for existing storage technology, reducing part count while maintaining structural integrity. This innovation is expected to be incorporated into 500,000 units by 2025, saving $1.2 million per 100,000 units.-FEA Assembly Support: Utilized FEA models to optimize base-to-center column structures, minimizing stress points and deflections, thus significantly reducing prototyping and in-house testing time.-On-Site Management and Repair: Provided on-site support at the Houston facility, managed facility workers, and led repairs for storage tech units with reliability concerns. These efforts prevented the decommissioning of an estimated 100,000 storage pods, ensuring they remained operational.-Quality Assurance through FEA Simulations: Conducted FEA simulations to assess center column transportation and structural reliability, successfully debunking damage concerns and ensuring parts withstand static loading.-Deflection Jig Design: Designed a deflection jig to evaluate shelf thicknesses and geometries, maximizing cost savings and ensuring structural integrity. Conducted repeatability tests and documented the process for continuous improvement.