Michael Ehmke Email & Phone Number

Coquitlam, Bc, Ca

Vancouver, British Columbia, Canada

Burnaby, British Columbia, Canada

Surrey, Bc

Vancouver, Canada Area

• Manage a team of 8 employees providing QA and QC supporting revenue projects of $70M/yr in natural gas compression and de-compression systems, custom pressure piping plant and customer care support. • Uphold ISO 9001:2008 registration as well as regulatory compliance and certifications (ASME B&PV, ASME B31.3, CE, ETL, CSA, SONCAP, BV, etc.)• Responsible for the scope of the QMS at the Canadian head office, ASME pressure welding program and overseeing product conformance for global subsidiaries.• Reduced aged NCRs, corrective actions and audit tasks whilst implementing the 8D Problem Solving methodology improving containment, root cause analysis and prevention of recurrence. • Improved system pressure test protocols, standardized material definitions in design documents and improved welding quality control and part traceability practices ensuring ASME B&PV, B31.3 and CSA B51 pressure piping code compliance in all products.• Developed and implemented Oracle’s “Agile” software Product Configuration and Quality Modules to suit business processes, on schedule and budget.• Inspired quality ownership by empowering employees to reduce product testing defect rates and causes by related work cells.• Introduced functional gauges and expanded measuring capabilities and analysis of precision compressor components.

- Developed advanced metrology methods and assessed 3D non-contact measuring technologies- Reviewed fuel cell plate and MEA designs for the CFCP program delivering next generation technology for Daimler, Ford and Nissan's joint automotive fuel cell program - Developed first article inspection plans and control plans for concept fuel cell plates in collaboration with OEM's- Created CNC inspection programs, measured and analysed fuel cell plate geometry and process capability- Performed supplier assessments- Addressed clean room packaging and handling requirements- Resolved all commodity related non-conformances within a cross-functional, intercompany team using 8D methodology

- Developed AFCC's metrology capabilities by managing the selection, purchase and implementation of a Zeiss high accuracy scanning CMM with fixed and configurable tooling and fixtures.- Selected and purchased measuring instruments, tools and fixtures- Established a training matrix and provided training on metrology and inspection methods- Spearheaded Y14.5M GD&T implementation through training, reviews and working groups- Upgraded a custom machine that measures thickness and resistance of thin films and conductive layers under compression. Achieved thickness accuracy within 1 micron, reduced operating cycle time, increased compression load sensitivity and achieved micro-Ohm accuracy- Developed the Quality Lab Layout for the new Mercedes Benz Fuel Cell plant in Burnaby,, equipped it with optical CMM's and a high accuracy scanning CMM and supported the establishment of required instruments, forms and procedures- Reviewed engineering drawings and specifications for hardware, MEA's, plates- Developed first article inspections and control plans- Developed advanced scanning CMM, optical CMM and profilometer inspection programs

- Supervised a metrology lab and managed performance of 3 technologists and 5 technicians inspecting incoming production parts and materials and providing precision measurement and inspection servies to the organization. Maintained 100% retention of the team.- Quality representative for engineering change reviews, deviation requests. Supported the development of documentation and drawings from concept to production release including design for manufacturability and product quality.- Managed inspection projects for: first article submissions, engineering concept designs, process tooling and capability, assembled products. Presented data and statistical analysis summaries to engineers and suppliers.- Achieved 100% on-time delivery to customers (2007, 2008) for 7 different product lines by: collaborating with production scheduling and supply chain functions and addressing quality and design improvement opportunities swiftly in consultation with product design, manufacturing process and supplier development engineers.- Educated suppliers locally and abroad in the interpretation and inspection of GD&T callouts on supplied drawings and general requirements for fuel cell applications. Worked with them to identify problem root causes and increase their statistical capability.- 50% time reduction on inspection data entry in 3 months through LEAN implementation and team engagement.- Drove continuous process/product quality improvements and inspection reduction by proactively identifying opportunities, leading teams and applying Lean, Six Sigma and 8D methodologies as well as various root cause analysis tools - Advanced Co-ordinate Measuring Machine (CMM) programming- Skilled & qualified in the application and interpretation of GD&T - Internal auditor: ISO9001 Quality; ISO/TS16949 Automotive; ISO 14001 Environemtal; OHSAS 18001 Health & Safety- Analyzed data and audited supplier PPAP submissions and compile data for customer PPAP submissions.

- Developed fixtures, tooling and advanced Co-ordinate Measuring Machine (CMM) programs for tightly toleranced fuel cell components on a precision scanning CMM from CAD models, parts or rapid prototypes applying the Y14.5M standard.- Lead Auditor role for the first comprehensive product audit including design and process documentation for the Airgen™ backup power unit produced in partnership with Coleman. Performed product and process audits to ensure the implementation of APQP, customer specific requirements and ISO standards.- Developed and maintained all inspection control plans and supporting documents for the Airgen, Mk902, Mk1030 AP2, and Mk1030 V3 products from drawing interpretation to training staff while meeting product development timelines.- Tracked supplier yields and statistical capability, investigated non-conformances to determine re-work options, and assisted suppliers with capability improvements- Coordinated and analyzed MSA studies and provided improvement advice.- Participated in special 4 member team tasked with defining, advancing and documenting Ballard’s Manufacturing System by researching and applying best practices.

- Compiled, audited and presented production records and technical data relevant to the design and manufacture of all pressure equipment supporting TÜV certification, CE marking and operating approval for 250kW, natural gas reforming fuel cell generators in - Developed procedures for manufacturing, testing and transportation of generators in compliance with TDG regulations as well as in-service inspection and testing requirements.- Developed the decommissioning project plan and led the repatriation, decommissioning and FA project for the first 250 kW fuel cell generator completing field trials.

Co-ordinated the Health, Safety & Environment Program at Procter & Gamble's diverse manufacturing facility as well as site security and managed 2 direct reports. Developed and maintained programs to ensure safety in all aspects of the operation comprised of products in the Health Care, Beauty Care, Detergent and Feminine Care categories as well as the Facility and Utility services.Thermal Safety & Pressure Vessel Engineer.Process Safety Engineer

Led a team of skilled milwrights, mechanics and electricians as well as general maintenance support staff and contracted services who repaired and maintained the facility in compliance with GMP requirements as well as all plant utilitiy equipment and distribution systems including steam, compressed air, electricity, bulk storage vessels, pressure vessels, processing equipment, forklifts, fire protection systems, water effluent plant, site safety systems and security.- Managed an operating budget of R1,000,000 (approx. $150,000) as well as capital projects to maintain and upgrade equipment.Managed maintenance upgrade projects including:- 4 day turnaround on annual water-tube boiler shutdown including stripping and servicing all valves, detailed internal inspections, weld repair, regulatory inspection and hydrostatic testing.- Applied corrosion protection coatings in de-aerator, fire water storage tanks extending their serviceable life as well as replacement and upgrade of fire water supply valves, piping and booster connections between tanks and diesel fire pumps in compliance with international insurance & NFPA standards.- Repainted a dispensary and production area after sourcing a qualified contractor and aliphatic paint in order to restore production within 36 hrs following an audit.- Managed after hours support for electrical and mechanical trades- Managed site water treatment plant.- Managed forklift maintenance and contracted services- Supervised machine shop and welding bay- Managed preventive maintenance schedule and job requests for process, utility equipment as well as site facilities.

Diploma

Education record