Director - Site Quality, Configuration Management, Ndt And Materials Lab - (Composites Structures)
Brea, California
Multisite Start-up: +800 employees. Founded by the previous owner and CEO of Zodiac Aerospace C&D (Now Safran)Joined a friend who was Encore's VP of Quality. Company set-up, growth and integration as part of Encore Aerospace start up (Interiors, Seats, Mexico and Composites). Encore Group received Boeing supplier of the year award in 2016 and acquired by Boeing in 2019.Tier 1 build to print for Boeing, Key composite structures programs: A350 APU Inlet duct and Plenum, V22 Nacelle, Side Panel, Cove Spar, Flap Seal, Turn Exhaust, access doors , apu ducts, Boeing 737, 787 - pylon fairing, HTAB, Bell 429 and 525 drive shaft and BAE defense composites.Head of Quality for Composite Structures reporting to the divisional VP/GM and Corp VP of Quality. Work with the P&L Product Managers, Director of Brea Site Operations, Director of Materials and VP of Engineering & Business Development. Responsible for the hands on leadership of Quality engineering, Materials Analysis Lab, Config management, part 145 composite Repair station, FOD program, OSV Program, DPD, Quality assurance, business systems, preventive maintenance process and control of tooling, leading approx. 25 quality personnel from 2x NDT level III, 2x level II and Lab quality supervisor, 6x quality engineering, 3x Materials quality, 4x quality admin and 12x quality inspectors. Manage customer quality for Boeing, Spirit, Bell and Honeywell. Instrumental in moving Boeing score from Red to Bronze, Spirit to Silver and Bell to Silver. Driving 100% resolution of Honeywell/ Airbus Quality Improvement Plan.NADCAP certified and Boeing Certified Composite Processor D1-4426, Primary and Secondary structures. Certification covered for BAC 5317, BAC 5578, BAC 5980, BAC 5326, BAC 5529, DPD/ Model Based Definition, and Quality Systems. Processes include: Layup, Filament Winding, Paint, Compression Molding, RTM, CNC, Material Analysis Lab, Assembly, Composite bonding, Autoclave, CMM/ Faro, and NDI.