Handling engagement for a US based leading consumer product company for executing projects in areas of Data Engg, Predictive Analysis etc.

Key Responsibilities:✓ Primarily responsible for driving Digitization Projects throughout the organisation, identifying potential projects, preparing business case and implementation to realizing business benefits✓ Industry 4.0 implementation – Connected Factory Shopfloor✓ Process design for new products - PFC, Control plan, PFMEA, SOP✓ Industrial Engineering: Methods study, Process mapping, Lean factory Layout, Line balancing✓ Driving continuous improvement using management diagnostics✓ Material handling equipmentsMajor Achievements :✓ Connected Factory Shopfloor for transformer Manufacturing Facility – real time tracking, Online Process & Quality parameters capturing, traceability & genealogy, real time defects register✓ Setup of Virtual Customer Inspection for Transformer Manufacturing✓ Warehouse Automation – System guided barcode based real time inventory management system enabling quick and accurate put away and picking✓ Setup time reduction in Transformer manufacturing from 4 hrs to 20 mins using Digitization & SMED, eliminating dependency on EOT crane for in-process testing operations✓ Achieved Factory Opex reduction of 1.34 Cr per annum across organisation✓ Junction Box Lead time reduction of 67% (44.5 to 14.5 days) and Margin improvement of 6% (42.5% to 48.5%)

Key Responsibilities:✓ Implementation of MES modules in Rockwell FTPC✓ Project Management (CME) for NPD – Maxximo vehicle✓ Manufacturing Process Engineer for Vehicle Assembly Line✓ Implementation of New Variants on the Existing Assembly Line✓ Process Planning & Change Management✓ Industrial Engineering: Lean Plant Layout, Method study & Line balancing in MOST✓ Productivity Improvements on Vehicle Assembly Line with Plant Simulation in Siemens platforms✓ Maintaining systems by making DR2, CIR, DCP, FTG, PFC, PFMEA and PPAP for better process controlMajor Achievements :✓ MES implementation – Production Booking, Equipment creation, Auto stock transfer, Status change, PPC, Stores, Kitting, Scada integration, Process, BOM, Part Download, Sequencing & Part Pick, Routing, Data Acquisition – Genealogy & Tracking with Traceability, Document control & validation,✓ Auto print functionality for vehicle sequencing for various platforms✓ Model code auto configuration✓ Data acquisition and handshaking with Live data (Rockwell PLC)✓ MES Integration with SAP ERP & Shop floor SCADA / PLC✓ Factory Talk Vantage Point dashboard report development✓ Instrumental in development of “Process Documents software” aiding in change management process✓ Instrumental in Process Planning and Line Balancing for Engine Lines in-line with APQP procedures along with work content estimation and Process Flow Chart, PFMEAs, MFEMAs, DFMEAs✓ Productionizing CNG load carrier including CNG yard, mobile cascade, online gas filling and all the legal compliances✓ Implementation of vehicle variants on existing production line✓ Setup of 650 acre Green Field Project – Design, Planning and Execution of Transmission Assembly & Testing facility for Sub 1 ton load carrier – Maxximo with installed capacity of 3 lacs p.a.✓ Planning utility requirements like civil layout, power, air, water etc.

Details of Training: Project Training in Engine Machining ShopDesign and Manufacturing of the Boring Fixture for the "Front Engine Support". This fixture reduced the setup time drastically and also there was a significant saving in production time and machining cost. (Cummins India Ltd.).

Details of Training: In-plant Training in Standards RoomEvaluating the Uncertainty of various "Measuring Instruments" used in the company. This was useful for the NABL Accreditation of the company (L&T Ltd.).Design of the Dial Calibrator. This was useful for the calibration of the dial indicator. (L&T Ltd.)

Details of Training: In-plant Training in Engineering & Product DevelopmentDevelopment of new variant of Clutch pencil. Actively participated along with the team for making proto pencils and testing the same. Also involved in designing the assembly fixtures for clutch mechanism of pencil.Designed the Brochure of "Suraj Arcade"​ - The plan of the Bungalows to be developed by J.S. Builders as a project in "AutoCad 2000".