Process Engineer I
Lead engineer in Rubber Mixing area in charge of creating all mixing specifications, quality systems, and handling all mixing related nonconformities.Conduct product qualifications on machines and rubber compounds. Organize tests on machine quality and function. Benchmarked compounds for production. Troubleshoot nonconformities and prevent and isolate foreign material in rubber. Tasked with discovering solutions and preventing further nonconformities using root cause analysis and various quality tools. Serve as project lead to discover, test, and integrate new raw materials to lower manufacturing costs and improve production without sacrificing quality. Achieved $419,000+ savings in 2018 and $540,000+ in 2019.Manage technicians and lab operators to improve efficiency, organization, and process knowledge.Reduced production times by 22% in mixing and extrusion areas by utilizing statistical process control, Lean manufacturing techniques, and improved production methods.Create and revise quality control documents including PFMEA and standardized work instructions. Perform tests to standardize rubber treatment and use.Train engineers, technicians, and operators. Create standardized training material and conduct practical training on machines.