Equipment Reliability Programs of the pressure boundary Systems and Components

• Reviewed and approved quality and testing procedure to assure it conforms to project specification and contains required sections including responsibilities, tools, personnel, criteria, and reports.• Reviewed WPS according to standards and against “Procedure Qualification Record” to ensure product welds integrate and fit for service with matching mechanical and chemical properties and suitable for application.•Attended “Weekly Quality Meeting” to discuss quality issues and progress with contractors; reported found obstacles to management along with ways to improve quality.•Audited contractors’ quality management system and nondestructive testing to ensure compliance with project quality plans; improved quality processes as per ISO quality guidelines.•Reviewed and witnessed material receiving of incoming procurements including fabricated spools, valves, fitting, bolts, nuts, equipment.•Monitored valve testing to ensure soundness and reliability of installed valves.•Witnessed relieve valves calibration to check valve capacity and set operational pop-up pressure.•Reviewed and witnessed Piping loop Hydro test after satisfying all quality requirements to verify strength and tightness of circuit.•Reviewed Piping reinstatement and pre-commissioning processes after testing to make sure all instrumentation and safety equipment are installed.•Reviewed and witnessed Tanks’ Testing package and settlement records and Boxing up to verify structural integrity and soundness of tank.•Verified tolerance of Pump alignment to maintain reliability and operability of unit.•Performed Focus assessment of contractors’ performance to discover and correct deviations.•Maintain and report “Log Book Entries” to file damaged work or any foreseen problems and recommended solutions.•Performed Final Walkthrough to review the system physical condition and conformance to blue prints, specifications and standards.

•Developed Welding procedure specification and performed qualification tests to produce sound welds with matching mechanical and chemical properties which fit for service.•Supervised and mentored junior engineers and inspectors and guided them by instructions and training to learn the ropes and assigned responsibilities•Supervised Tanks construction and inspection activities, including Mechanical, welding, nondestructive testing.•Developed and implemented procedures for Tank repair and performed root cause analysis and investigation to identify the main cause of defect, how to repair, and avoid in future.•Prepared and reviewed Test package for tanks and piping to ensure completion of all construction and inspection activities before hydro testing•Supervised and executed handover of project quality documentation and test records as a record book including operating manuals and repair history to act as baseline for future in-service inspection and maintenance •Inspected and supervised welding and inspection of Pipeline and maintained lowest repair percent permitted as per standards.•Supervised Piping fabrication, erection, inspection and testing activities and controlled quality level as required by specification.•Developed, and implemented Quality procedures and plans according to project specification and standards and approved by clients prior to staring project to be guideline for quality personnel.•Handled Auditing of subcontractors according to project quality plan and ISO 9001 for compliance with quality management system guidelines.•Meeting clients weekly to resolve quality issues and liaison with internal stakeholders and production personnel to resolve any conflicts and interpret specifications.•Acted as inspection representative of Pressure vessel fabrication and installation to meet standard and specifications.•Inspected welding and erection of Tanks and static equipment; supervised nondestructive testing and hydro test to verify integrity.

Performed design calculations of sacrificial anode and impressed current cathodic protection systems for ships in “Navy Arsenal” under supervision of professional design engineer to protect ship body against corrosion and deterioration.