Mohammed Ali Email & Phone Number

Preston, Gb

Wigan, Buxton, Deeside & Enniskillen (Uk Sites)

Wigan, Buxton, Deeside, Haverhill & Enniskillen (Uk Sites)

2 year graduate development program. • Gaining in depth experience of various processes for the flexo packaging industry such as Ink Preparation, Mounting, Flexo-Printing, Lamination/Coldseal and Conversion (Laser Perforations, Hot Needle, Punch And Slitting). • Tier 4 operations meetings and project feedback to stakeholders and managers through presentations. • Involved in CRP/CAPEX meetings and quarterly calls for the business. • Gaining an insight on weekly PNL meetings.• Daily continuous improvements and troubleshooting using Lean Six Sigma tools such as PDCA, QRQC, FMEA, Fishbone and 4M etc. PROJECTS• Maintenance Engineering and Asset care - designed and set up my own system across all sites to measure various factors such at downtime due to breakdowns, cost analysis and MTBF etc. Designed maintenance programs for all machinery onsite and implemented visual controls/audits for all asset care procedures. • Waste management (Mass balances) - improved waste recording system and carried out actions/implementations to reduce waste.• Implementation of Distiller Unit for recovery of solvents from mixtures including ink. • Commissioning of Flexo Solvent Wash Machine. • SOP standardisation and operator training. • SPS development and audits to track and improve. • Eliminating root causes for Flexo-plate damage.• Implementing 5S for processes and production parts storage areas. • Customer trial testing and identifying improvements. • Shelf life simulation and modelling for fresh produce. • Ink Management Standardisation and liaising with external company suppliers. • Implementation of Polymer Migration Testing for customer product compliance. • 0.5% ENC - worked on a series of projects to improve ENC target by working on RFT, Flag-less, Colour Management and Asset Care etc.QSHECarrying out the following;• Risk assessments. • COSHH assessments. • HACCP studies. • Production audits. • QC checks. • H&S tours/walks.

United Kingdom

Burnley, Lancashire, United Kingdom

Internship with 3 rotational placements.Process Engineering• Worked alongside engineers and process technologists to improve processes, site safety and costs by implementing new and alternative methods and processes. • Carried out commissioning procedures for processing units and equipment.• Produced PFD’s and schematic diagrams.• Worked on R&D projects including a new chemical stripping process for paint removal. I carried out initial trials in the chemical laboratory and then worked on scaling up and implementing this as a production process.• Worked on a project to implement a new alternative coating process to improve corrosion resistance and paint adhesion for aerospace and oil and gas industry. • Carried out water treatment procedures in order to treat for hazardous metals such as chrome etc. Implemented alternative water treatment technologies to improve costs. • Customers required us to demonstrate the competency of our production staff and therefore have had to carry out Round-robin testing projects for Airbus. Chemical Laboratory• Carried out wet analysis techniques for processes and chemical tanks to ensure they are feasible and within the correct specification required to satisfy NADCAP accreditation and for our clients such as Airbus, Rolls Royce and BAE Systems etc.• Working on production lines, sampling tanks, handling hazardous chemicals and making up new tanks.• Completing calculations to ensure the correct measures are taken if the processes are out of specification.• Carrying out etch rate inspections to ensure etch rate times are in specification. • Producing concise laboratory reports for clients.• Production control/Quality control.Metrology Laboratory• Carrying out dry analysis techniques for solid materials.• Preparing test piece samples. • Carrying out tests such as tensile testing and hardness testing.• Non-Destructive Testing. • Statistical analysis projects using Minitab and Microsoft Excel.

Wigan, United Kingdom

• Worked under pressure due to having to complete 30-50 drops on a daily basis.• Planned and organised routes as deliveries must be delivered within certain time limit.• Managed customer complaints and feedback in a professional manner.• Used stock inventory system to log each delivery in order to notify the customer with the information required.

Milnrow, Greater Manchester, United Kingdom

• Worked under pressure to meet a certain stock number KPIs. • Effective time management skills were needed as certain number of stocks needed to be completed in under a certain time. • Team work was required in groups of two for lifting heavy loads and managing stocks together. • Updating the stock inventory system to meet customer demands.

Diploma Of Education, Management Competencies

Bachelor Of Engineering - Beng (Inc. Industrial Placement), Chemical & Process Engineering, 1St Class (82%)

Activities and Societies: Chemical Engineering SocietyIChemE Accredited BEng Group Design Project – Production of Polylactide Polymer.

Bachelor Of Engineering - Beng, Chemical And Process Engineering, 1St Class

Activities and Societies: Chemical Engineering SocietyCompleted 1st year of my degree at the University of Huddersfield. Modules Year 1.

A Levels, Maths, Chemistry, Biology And Ict

Gcse

12 GCSEs (A*- C) including Maths, English and Sciences.