Mohan Kumar Email & Phone Number

Qatar

Qatar

• In-service / shutdown inspection of most of the static equipment’s in a plant, such as pressure vessels, Boilers, reactor vessels, Storage tanks, reformer tubes, risers, topside structures, valves, etc. • Internal and external inspection and corrosion monitoring of Static Equipment’s like Vessels, Exchangers, Columns Heaters, Fin fan coolers, Pipe lines and Storage Tanks such as water & Diesel during online and shutdown period and issue a report for necessary repair with welding procedures. • Corrosion monitoring of High pressure and High Temperature Pipe lines in plant and cross-country pipelines during service/shutdown by Ultrasonic Thickness Measurement • Extensively experience in Inspection of Boilers & Waste heat Boilers. Thickness measurement of Boiler water wall tubes, super heater tubes, Air preheater tubes and economizer coils. Visual Inspection of furnace chamber for refractory damage& burner tip corrosion.• Corrosion and erosion monitoring of various flow lines, process and utility lines, pressure vessels, well head parts, valves, etc. using suitable NDT tools like UT, RT, Visual. • Good Knowledge in corrosion/degradation mechanisms and mitigation methods. • Planning for inspection jobs for plant shut down. Update and upkeep of inspection section for efficient functioning. • Witnessing internal inspection for corrosion, erosion and modifications like installation of new nozzles, ring, demister pad, baffle plate, vortex breaker, bed limiters, trays, pal rings, bolt, nut and gasket etc. For pressure vessels & heat exchangers as per project specs, approved drawings and applicable codes.• CUI inspection on pressure vessels, heat exchanger, storage tanks, column, reactor, piping.• Evaluate corrosion rate and remaining life for equipment.• Take care of inspection activities in process improvement projects.• Involved in plant Major turnaround MTA-1, MTA-2, SEC coil replacement and RT 17 inspection activities.

Qatar

Working as Plant Inspector for Mechanical equipment’s, piping, and storage tanks.• Static Equipment visual (external, Internal) Inspection of Reactor, Regenerator, Pressure vessels, Heaters, Furnace, Column, Heat Exchangers, storage tanks etc., (Pre- Cleaning, Post Cleaning, Final Inspection)• Studying and Manipulating of Corrosion rate & Remaining Life with the help of thickness measurements survey.• Review and Witnessing tests like Hydro Test, Pneumatic Test, Spark Test, Adhesion Test, Harden Test, Blue Matching to ensure the integrity of equipment.• Inspection and witness for PSV dismantling and testing and erection.• Review and Analyzing the Eddy current / IRIS test / MFL reports and recommending for corrective and preventive action.• Preparing and maintaining of Equipment History file (External, Pre- cleaning, Internal, Post cleaning, Final inspection & Box up Reports)• Preparing the inspection reports which show external and internal observations as opened condition, after Cleaning inspection, final inspection and NDT and Comparison with last inspection summary and recommendation,• Preparation of final inspection reports and inspection summary of major concern report for given task (equipment’s).

Saudi Arabia

Various process piping inspection (ASME B31.3) activities carried out in the construction of natural gas liquefaction project. Verification of drawings. Review of MTCs/witnessing of lab tests. Dimensional/visual inspection. Review and approval of various inspection and test reports Witness welding procedure qualification test and review the WPS documents. Witnessing of Welder qualification test. Witness to Hydro tests. Review of PWHT charts. Witness to PMI of ss parts. Coordination of NDT like RT, UT, PT, PMI. Monitoring of weld control and welder quality control activities. Punch listing of pipe lines for preparation of test packs. Monitoring pressure testing of pipe lines. Preparation of Weld joint History and Welder Control Chart.

Abudhabi

Carried out visual Inspection of Tank bottom plates, shell to bottom welds (Internal & external) Annular plates, foam dams, Roof drainage sump, floating roof top deck plates and attachments, Shell Nozzles, man ways, cleanout drums etc. Witnessing of tank bottom floor plate, Witnessed Vacuum box test on bottom floor lap welded Joints and roof deck plate lap welded joints. Witnessed Hydro test of roof drain pipe, Witnessed shell profile and bottom settlements survey. Participate in review of construction, QC documents (Design General Specification, Quality Control Plan, Procedures, Method Statements, Inspection & Test Plan) in accordance with company requirements. Coordinate with (PMC) project management consultant, on matters pertaining to insp. activities both pipelines & plant facilities. Preparation of WPS & PQR & welding related documents. Inspections of joint preparation, fit up, preheating, interpass temperature. Monitoring & Review of PMI, PWHT charts/reports & interpretation of Radiograph. Witnessing UT, DPT, MPT, & destructive tests, RT interpretation, visual Inspection of completed welds. Execution of repair welds as per repair procedure. Review of calibration certificates, material test certificates. Inspection of Welding equipments, welding consumables, Incoming Materials & Static - Rotary equipments, MDR & IDR. Execution of repair welds as per repair procedure.

Bachelor Of Technology (B.Tech.), Mechanical Engineering, A

Diploma, Mechanical Engineering, B

Higher Secondary, Biology, General, B

Matriculation, General Studies, B