Mohan P Email & Phone Number

Chennai, Tamil Nadu, India

Overall Quality Control Aluminum GDC In-house & Supplier and Customer Quality  Organization Chart around 22 Subordinates Under my Control and reporting in various level.  Defining and Monitoring R&R for all level QA & QC Inspector  Daily Quality Review meeting conducted & Corrective action plan  Control & Review monitoring (Line, Final, Lab, IQA & SQA ,CQA etc)  Training to the Subordinates and New Joiners.  New Die & Core box Approval and Validation.  Patrol , First-off , PDI , Receipt Inspection Review and Approval  Lab Inspection Review and Approval (Spectro, UTM, Density Index, Sand Seiver, Moisture, Core gas Determintor, Permeability, etc.)  G8D Prepared & Review and Submitted to the Customer.  Supplier audit as per plan (Ingot & Silica Sand, Casing Supplier etc)  Customer, Supplier and In-house Complaint Register tracking and take ICA &PCA  Supplier Quality Concerns MOM preparation and Control  Critical Parameter new gauge and fixture planning and Implementation.  Gauge Calibration Checking as per plan and Record maintain  Maintaining all Records and Documents ISO9001:2015 and IATF 16949:2016.  Process, Product, Dock and System audit as per plan.  Daily & Monthly In-house and Customer end Rejection monitoring and prepare the presentation to top management.  Achieve the daily dispatch plan as per Customer Schedule Achieve and Monitoring Quality Department Yearly KPI Objectives.  Knowledge of problem-solving Tool Why-Why Analysis, G8D  Knowledge of 7Qc Tools & GD&T  Knowledge of Core Tools MSA,SPC,APQP,PPAP,PFMEA

Chennai, Tamil Nadu, India

Knowledge of all stages inspection [Receiving, In-process, Final etc]Manpower handling QC Supervisor &their responsibilitiesShop floor using gauges status checking calibration &History card follow-up& Record MaintenanceFrequently interaction with customer people& collect M/c feedback latest batch supplied partsMaintain ISO/ TS16949 Documents.SC/CC Critical parameter SPC Daily monitoring sheet updating and follow-upReady to dispatch parts dock audit as per sampling planFirst-off inspection approval as per Quality planLast-off inspection report updated in Die maintenance sheet.To achieve the Quality targets by taking the appropriate actions for In-house rejections, customer complaints and customer end rejection. Daily review of in process rejection, control of nonconformity, corrective action follow up and implementation.Controlling and maintaining of all inspection records through appropriate trained personnels.Responsible in achieving zero customer complaint.Responsible in meeting Quality Objectives.Planning and conducting internal audits as per ISO/TS 16949 and maintaining records.To achieve customer satisfaction by continuous improvement & support.Co-ordinate with the customers during their visits.Responsible in conducting process & product audits.Responsible to implement the 5S throughout the organization.Maintaining documents of all stage inspections reports.Daily Production parts sample inspection Spectro analysis , UTM , Hardness etcLab checking Spectrometer, UTM, Microscope, Image Analyzer, Millipore test, Density IndexResponsible to achieve the On Time Delivery Planning and conducting internal audit as per ISO/TS 16949 and maintaining records.

Chennai, Tamil Nadu, India

PPAP document preparation for new product development parts.Preparing MRM documents relevant for QC (Internal -Rejection / Cost of Quality / In Process Non Conformance / External Customer Complaint / Supplier Performance etc.Preparing the Casting in-process documents (Quality plan, IPIR, IIS, Control Plan, Work -Instruction, FMEA, SOP etc).Incoming inspection of raw material and test reports follow-upAll types of inspection carried out @ in-house casting and machining (In-Process, Receiving, and PDI).NDT Checking Dye Penentrant Testing in castingsFormulate / Implement the system to control the Pre Dispatch products Quality (Appearance, Dimensional, Labeling, and Packing Condition as per customer specific requirements.Alloy raw material and casting chemical composition checking as per Std Castings heat treatment process [Hardness and UTM] checking as per StdMaintain ISO/ TS16949 Documents.Identify the Kaizen area and organize to achieve the goal.5s check sheet audit in shop floor area.In-process audit as per Control planReady to dispatch parts dock audit as per sampling planFirst-off inspection approval as per Quality planLast-off inspection report updated in Die maintenance sheetRegular updating of PPAP documents for production parts. New Die Responsible for in-process and final inspection activities.R&R study for variable and attribute gauges.Analyzing current rejections, Pareto charts and corrective actions.

Chennai, Tamil Nadu, India

Engine Valves machining all stages operation Facing, Turning, Grooving and Hardening etc.Implementation of 5S Concept in working station.Shop floor daily Scheduling plan and achieve production target.Trouble shooting analysis for various technical problems.Preparing weekly production report & presentation.

Chennai, Tamil Nadu, India

Compressor housing performance testing and AssemblyHydraulic Hose and Compressor tank assemblyMachining operator SPM, CNC, Conventional Lathe etc.Scheduling plan daily and to get maximum output.Maintain and sustain the final outgoing Product quality.Process approach for developing, implementing and improving the effectiveness of QMS.Active participation in maintaining 5s activity.Maintaining the 5S check list in line.