Enthusiastic, adaptable and results driven engineering professional with a broad range of skills and 15+ years of manufacturing experience. Proven ability to drive continuous improvement of process efficiency, product quality, safety and cost. A strategic thinker that effectively interacts at all levels of the organization driving cultural change.Key Skills:- Process application of LEAN.- Process Engineering for complex plant and dangerous materials.- People leader for areas of responsibility to drive cultural change.- Qualified and experienced Lead Auditor for Quality Management System ISO 9001.- Implementation of Good Manufacturing Practices (GMP's).- Process data interpretation using manufacturing monitoring systems.- Project Management.- Contractor Management.
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Operational Excellence CoachBlackmores Group Oct 2023 - May 2024Victoria, Australia -
Manufacturing TrainerBlackmores Group May 2022 - Sep 2023Victoria, Australia -
Classroom Teacher - ScienceMckinnon Secondary College Dec 2021 - May 2022 -
Masters Of TeachingMonash University Feb 2020 - Dec 2021McClelland Secondary College - Maths & ChemistryDandenong High School - Maths -
Qa SpecialistBarton Glass Jan 2019 - Feb 2020Melbourne, Australia- Value Stream Mapping to highlight areas of opportunity- Gap assessment of Glass Australian Standards.- Implementation of audit findings.- Implementation of QMS system.- Review and update of procedures, policies and forms.- Design and implementation of Customer Complaints reporting, utilizing Paretos.- RCA Investigations.- Implementation of barcode scanning Quality Gate at Toughening plant.- Heat Soak training inclusive of system set up for production… Show more - Value Stream Mapping to highlight areas of opportunity- Gap assessment of Glass Australian Standards.- Implementation of audit findings.- Implementation of QMS system.- Review and update of procedures, policies and forms.- Design and implementation of Customer Complaints reporting, utilizing Paretos.- RCA Investigations.- Implementation of barcode scanning Quality Gate at Toughening plant.- Heat Soak training inclusive of system set up for production ownership.- Internal Audits. Show less
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Quality SpecialistMondelēz International Jul 2018 - Nov 2018Melbourne, Australia- Management of the Consumer Complaints system, inclusive of monitoring, reporting to site and investigating causes- Management of the site CAPA system, reporting of statistics and working with stakeholders to finalise Action Plans- Quality Lead for the Integrated Digital Factory project- Management of the site GMP Audit program, inclusive of reporting- Quality Lead for management of site Extraneous Matter, engaging with Maintenance and Production on areas of opportunity-… Show more - Management of the Consumer Complaints system, inclusive of monitoring, reporting to site and investigating causes- Management of the site CAPA system, reporting of statistics and working with stakeholders to finalise Action Plans- Quality Lead for the Integrated Digital Factory project- Management of the site GMP Audit program, inclusive of reporting- Quality Lead for management of site Extraneous Matter, engaging with Maintenance and Production on areas of opportunity- Management of the site Internal Audit schedule- Management of the site Training Matrix- Implementation of quality instrumentation as is required by the sampling plan- Supporting key onsite Lean and Six Sigma activities as required Show less -
Quality EngineerInternational Flavors & Fragrances Sep 2015 - Jul 2018Melbourne, Australia- Responsibility for the technical operation of the Spray Dryer and Reactions food ingredient manufacture plants- Implementation of KPI data recording and reporting, including Downtime and Yield- Product quality monitoring to support First Time Right manufacture- Implementation of continuous improvement by identifying process constraints and eliminating these- Investigation of product failure Root Causes and implementation of Preventative Actions- Supporting plant projects… Show more - Responsibility for the technical operation of the Spray Dryer and Reactions food ingredient manufacture plants- Implementation of KPI data recording and reporting, including Downtime and Yield- Product quality monitoring to support First Time Right manufacture- Implementation of continuous improvement by identifying process constraints and eliminating these- Investigation of product failure Root Causes and implementation of Preventative Actions- Supporting plant projects from scoping to commissioning- Lead Auditor for GMP Internal audits- Revision of HACCP plans- Maintaining, issuing and reviewing of product recipes- Extensive use of SAP to support on-site production- AIB trained Show less -
Process Engineer Tobacco ExpansionPhilip Morris International Apr 2006 - Dec 2014Melbourne, Australia- Responsible for the technical operation of two tobacco expansion plants, utilising carbon dioxide, steam, drying technology, pneumatic transfer and conveying.- KPI setting, monitoring and reporting, identifying areas of improvement opportunity.- Product quality monitoring to support the Just In Time system.- Implementation of Lean programs: Kaizen, Just In Time, Standardised Work, 5S and GEMBA.- Root cause failure analysis activities utilising 5 WHY and Fish Bone… Show more - Responsible for the technical operation of two tobacco expansion plants, utilising carbon dioxide, steam, drying technology, pneumatic transfer and conveying.- KPI setting, monitoring and reporting, identifying areas of improvement opportunity.- Product quality monitoring to support the Just In Time system.- Implementation of Lean programs: Kaizen, Just In Time, Standardised Work, 5S and GEMBA.- Root cause failure analysis activities utilising 5 WHY and Fish Bone methodologies.- Continuous Improvement projects that support the KPI's and GMP's.- Lead Auditor for ISO 9001 with extensive FMCG experience.- Product and process trials.- Maintaining and reviewing product and process specifications.- Contractor management including preparation and issuing of relevant on-site permits. Show less -
Senior Associate Qa EngineerPhilip Morris International Jun 2005 - Mar 2006Kuala Lumpur, Malaysia- Reviewed and improved Manufacturing Practices for both Tobacco Process and Cigarette Manufacture to improve quality.- Gap analysis of affiliate adherence to Philip Morris International procedures.- Worked with affiliates to clarify and improve product Traceability throughout the entire manufacturing process.- Built and coordinated the Indirect Materials Evaluation Program for all Asia affiliates.- Coordinated and led the Pest Management audits conducted at an affiliate level… Show more - Reviewed and improved Manufacturing Practices for both Tobacco Process and Cigarette Manufacture to improve quality.- Gap analysis of affiliate adherence to Philip Morris International procedures.- Worked with affiliates to clarify and improve product Traceability throughout the entire manufacturing process.- Built and coordinated the Indirect Materials Evaluation Program for all Asia affiliates.- Coordinated and led the Pest Management audits conducted at an affiliate level, auditing the systems that had been put into place. Show less -
Safety EngineerPhilip Morris International Jan 2005 - May 2005Melbourne, Australia- Chemical Audits and Risk Assessments at all of PML's sites to maintain the Chemical Management System.- Minimised usage of hazardous chemicals within all PML's Australian sites.- Reviewed and updated policies and procedures to reflect current legislative requirements as well as site specific needs.- Worked with Procurement during their tender process to ensure that EHS requirements were met by suppliers.- Conducted Safety Inductions for contractors conducting work… Show more - Chemical Audits and Risk Assessments at all of PML's sites to maintain the Chemical Management System.- Minimised usage of hazardous chemicals within all PML's Australian sites.- Reviewed and updated policies and procedures to reflect current legislative requirements as well as site specific needs.- Worked with Procurement during their tender process to ensure that EHS requirements were met by suppliers.- Conducted Safety Inductions for contractors conducting work on-site.- Provided support on Safety related issues raised in the workplace, at times utilising external providers that are experts in their fields.- Coordinated the Hazard Identification database to ensure workplace hazards were identified and rectified in a timely manner. Show less -
Student EngineerPhilip Morris International Jan 2004 - Dec 2004Melbourne, Australia- Undertook projects which identified current manufacturing problems to deliver long term solutions and improvements.- Used carious business enterprise systems (including AIM, SAP, Wonderware, LIMS) to track and extract various process data associated with cigarette manufacture.- Prepared reports relating to trials conducted, protocols as well as laboratory procedures.- Performed protocols on new equipment including Video Jet Data Code units to establish their capabilities and… Show more - Undertook projects which identified current manufacturing problems to deliver long term solutions and improvements.- Used carious business enterprise systems (including AIM, SAP, Wonderware, LIMS) to track and extract various process data associated with cigarette manufacture.- Prepared reports relating to trials conducted, protocols as well as laboratory procedures.- Performed protocols on new equipment including Video Jet Data Code units to establish their capabilities and efficiency.- Designed and implemented production standards, gauges and checks to achieve standardisation on the production floor, eg data code position gauges, packing colour standards.- Designated a "Power User" for the newly implemented Quality Assurance sampling and testing system.- Maintaining product quality by collecting raw material and finished product samples and subjecting them to appropriate testing methods in addition to the standard daily testing. Show less
Monika Beer Education Details
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Honours -
Genetics -
St John'S Regional CollegeVce -
Lote SchoolPolish Language
Frequently Asked Questions about Monika Beer
What is Monika Beer's role at the current company?
Monika Beer's current role is Engineering | OpEx | QA | FMCG | Pharma| Training.
What schools did Monika Beer attend?
Monika Beer attended University Of Melbourne, University Of Melbourne, Monash University, St John's Regional College, Lote School.
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Monika Beer
Head Scientific Education And Training - Talent Management - Innovative Science ManagerFürstenfeldbruck
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