Played a key role in the development and optimization of eAX Coolant Pump for Electric Vehicles (EVs):-Implemented resistance optimization strategies utilizing simulation tools (Altium, COMSOL, SW Flow), inspection techniques (CT scans) and empirical testing, achieving industry-leading power density, high efficiency, and significant reductions in size and mass.-Designed seals/retainers and performed FEA analysis to assess their operational lifespan.

- Engineered a modular, cost-efficient battery test system (BTS) with regenerative capabilities:• Leveraged expertise in Design for Manufacturing/Assembly (DFM/DFA) and sheet metal design principles for high volume, low cost manufacturing of safety-focused enclosures (fire protection).• Developed precise electromechanical sliding mechanism to form reliable electrical contact between Printed Circuit Boards (PCBs), following Eurocard standards.• Designed PCB & Thermoelectric Cooling module for thermal management of battery cells.- Designed R&D tools for precise pressure-control and in-situ visualization of Lithium Metal Batteries:• Underwent design cycles and 3D prototypes, designing for CNC machined PEEK parts.• Enforced design standards and generated CAD drawings (GD&T) to guarantee leakproof design

1) Construction of test setup:o Analyzed technical specifications of equipment and generated accurate BOM.o Coordinated with supervisor and suppliers to optimize equipment selection and construct test setup.o Led and oversaw team of 3 co-op students for equipment characterization and calibration sub-project.o Prepared custom-made mechanical system:▪ Prepared CAD drawing using Solidworks and machined components in student machine shop.▪ Created mechanical stand for epoxy curing using 3D Printing of PLA.▪ Developed manual bumping and reflow procedures for lead-free solder joints on PCBs.2) System testing:o Developed automated system for reliability testing:▪ Created in-situ testing station comprised of microscopic imaging and resistance measurements.▪ Created precision location controller using stepper motor/arduino for capturing micrographs.▪ Built PID temperature controller for temperature stabilization.▪ Programmed interactive data visualizations for data analysis (Octave, Matlab and Python).o Demonstrated effectiveness of system using accelerated specimen characterization (R-T and T-P).o Designed PCB & developed FEA simulation to validate accuracy of current & temperature distributions.

ME 322: Mechanical Design

ESEC 3088 Ball-Wedge Bonder-Evaluated quality of wire bonding.-Worked with client to optimize bonding parameters.

ME 115: Structure & Properties of Materials

MTE 111: Structure & Properties of Materials▪ Delivered biweekly laboratory tutorials and supervised students to ensure safe lab practices were followed.▪ Developed tools to track students’ progress and provided feedback to improve their performance:o Graded laboratory reports, midterm & final exams.o Created Octave code to automate parts of grading process.▪ Created new hands-on experiments that mimicked real-life activities to increase student engagement and develop their practical skills.

Provided information to customers and helped resolve their issues after completing the ‘Customer Service Training Program’. Inspected vehicles, kept track of the periodic maintenance of the cars and directed them to the correct division, increasing the efficiency by over 30%. E.g. Created hundreds of reports documenting any previous damages to the vehicles.Worked directly with senior engineers, and assisted in the diagnosis of car malfunctions using computerized analysis of vehicles’ control computers, increasing the diagnosis speed by over 20%.