- Creating manufacturing visual aids and drawings using CREO, creating manufacturing (detail, kit, assembly) and testing process for airborne systems and aircraft securing devices’ structural and electromechanical components.- Creating & maintaining routing and BOM configuration using Oracle, maintaining project specific materials, work centers, and other resources, performing Make/ Buy decisions and providing DFM/ DFA/ DFX and D/P FMEA.- Designing tools, jigs, fixtures, test rigs as part of shop floor support for manufacturing and testing.- Supporting and leading the transitioning of blueprint to actual product, providing disposition to non-conformances, and providing technical support to suppliers and clients on non-conforming issues. - Leading the Continuous Improvement Projects and creating and updating process and standards for Repair & Overhaul.- Managing projects with multiple customers with varying budgets and requirements to meet OTD and Quality Standard.- Supporting supply chain, program management, scheduling, procurement departments with technical inputs.

- Created and defined process to streamlining first and last mile inputs and outputs.- Trained and managed union personnel for improving human behaviour competencies aspect to achieve the defined process for business improvement, planned layout of workflow and route management.- Updated process standards and workflows to reduce motion waste and reduced cycle time of sorting process.- Leveraged the business systems (SAP, Power BI) to define KPI to visualize and project the daily operation and successfully reduced routing backlogs by 10% in two months, with route optimization saved 80 hours overhead cost daily.

- Created Models, Drawings, BOM for supporting Production, Spares, Non-Conformance parts (Al, Fe, Ti, Br, Cu, Ni Alloys, Plastics, Sheet Metal etc.) using CATIA V5, CATIA V4.- Created CNC routing program for sheet metal parts and defining manufacturing parameters using CATIA V4.- Created process plan and BOM for details as well as kits and assemblies and implement harmonization and effectivity planning utilizing SAP.- Liaised between High Volume Manufacturing/ Fabrication Shop and Final Assembly Line and provided work instruction based on correspondence from all parties to maintain harmony.- Provided NCR disposition and work instructions to support disposition using NCMS.- Liaised and coordinated with multidisciplinary team such as heat treatment, surface finishing, paintingto turn around parts in a timely manner and streamlining the flow-down.- Analyzed Materials and Process Standards and apply those standards throughout, and report in caseof any deviation, and request to update and/ or create new standard specs as needed.- Designed and planned tools, jigs, fixtures etc. using CATIA V5 for manufacturing and assembly purpose, and used GNET for building and/or putting requisition.- Effectively communicated with stakeholders both inside and outside of the organization.- Provided written reports and visual aids to both internal customers and external customers i.e.airlines.

- Managed the ‘Methods Engineering and Multidisciplinary Planning Team’ for every project and daily production support.- Process owners of : Contract Review, Sales Order to Work Order/ Traveler Release, RFQ Management, Configuration Management, PDM (Product Data Management).- Managed the project of ‘Part Family Mapping’ for streamlining the manufacturing of similar types of parts in one single set-up reducing the overall machining manufacturing cost.- Created and implemented efficiency enhancement through combined work steps, removing non-value added tasks, developing effective work practices.- Managed and provided support as the focal contact for different OEM, TIER 1, and MRO Customers.- Liaised between the customers' and suppliers' engineering department for any technical and engineering issues.- Read and analyzed drawings and technical documents and providing manufacturing stage routings and respective drawings, creating models for CNC and CMM programming using CATIA V5 and/ or Solidworks 2017, creating ‘Manufacturing Planning Sheet’, and selecting correct sources based on the approval matrix.- Initiated the ‘Daily kick-off meeting’ and mediating between Quality, Programming, Purchasing, Production, and other stake holders to ensure a smooth flow down for production.- Managed KPIs for RFQ TAT (Turn Around Time), OTD for PO to SO to Job/WO release.- Applied lean manufacturing techniques, 5S, DMAIC, PDCA, SIPOC etc. throughout.- Performed as the focal technical / engineering contact for all the customers.

-Created 'Manufacturing Production Plan' for customer approval and complete routing in JobBOSS and released travelers for every job release.-Created 3D models and developing stage/ operation drawing using CATIA V5, Solidworks.-Created and controlled required derivative data from CATIA data-sets for importing into CAM software and using for shop floor use.-Prepared estimates and proposals for customers.-Contract review, control of 'Engineering Change Requests' and/ or 'Material Change Request'.-Document controlling, and maintaining PDM (Solidworks PDM: "Vault").-Supported investigation and doing disposition for non-conformance.-Familiarity with OEM specifications and approvals and liaise with supplier quality managements.-Streamlined and integrated cycle time and takt time to build a baseline for easy quotation system.-Lead on 'Part Family Project' for better and effective management of materials, hardware and scheduling.-Daily meetings to trigger the KPI and maintain continuous flow in SIPOC methodology.-Maintained 5S, PDCA, DMAIC to keep projects and methods lean.

- Designed and developing fire protection equipment using SOLIDWORKS.- Studied design feasibility and selecting the grade of materials as well as defining manufacturing method to meet the standards of UL, ULC, FM, ASME.- Performed ‘Finite Element Analysis’ on the design.- Performed ‘Root Cause Analysis’ and implementing 5S, successfully reduced waste by 10% from the previous year.- Utilized the ‘ERP’ software to keep track of the material and keep the inventory up to date with required materials for manufacturing in a timely manner.- Planned production, creating work-orders/ travelers for production, defined routing.- Managed numbers of projects with UL, ULC, FM, UAE Dept. of Defence.- Liaised with UL, FM, NFPA for the quarterly audits.- Acted as the manager for ‘Quality Assurance’ managing 10 people, and maintaining the test equipment / machines.- Reported all the technical results, creating and developing new test and operations procedures and guidelines as well as creating paperwork for customs.

- Reviewed customer PO (purchase order), COS (condition of supply), BOM (bill of material), EO (engineering order), EDRN (engineering data release note), RFC (request for change) etc. to meet the required specifications and conform with those.- Dimensionally inspected manufactured aerospace components using GD&T techniques.- Performed final inspection on detail and sub-assembly components of various aircraft (BOMBARDIER Global series, Dash 8, CRJ series, BOEING 737, 777, 787, AIRBUS A320, A330, A350, LOCKHEED P3 Orion).- Ballooned & created FAI forms as per AS 9102, created FAI reports, and submitted the report to ftp server.- Created Non-Conformance Reports (NCRs) and issued respective inspection reports and updated the database with reports and pictures.- Performed root cause analysis and took preventive and corrective measures for any non-conformance.- For any complex OEM drawings, created a new drawing for masking operation and inspection.- Actively participated in NADCAP audit and maintained 5S throughout the shift as well as maintain the ISO 9001:2008 standard.

Worked in the BIMAN Hanger as part of the engineering team in various sectors- Lead the team of intern engineers for scheduled aircraft checks for maintenance, repair, overhaul.- Base maintenance and line maintenance inspection.- Life cycle analysis on different parts and/or components under compressive, tensile, and cyclic loads.- Inspecting maintenance engineering team working on safety check complying with the airworthiness manual.- Created and updated the inspection test plan, maintenance manual, and other documents for civil aviation audit.- Updated the database of the reports as well as tool crib.- Reported check results to the director of operations.- Coordinated ground and flight testing.- Machine shop and parts log database maintenance.- Procurement activities of necessary aircraft (Boeing 777-300 ER, Airbus A310, DC-10) parts from different suppliers.