Muhammad Salman Email & Phone Number

Lahore, PK

Rawalpindi, Punjab, Pakistan

Karāchi, Sindh, Pakistan

• Lead the commissioning of 120 Tons/ Day Extrusion Plant for Cereals (Buhler)
• Designed recipe formulation for WFP (World Food Program) with Wheat Soya and Maize for Super Cereals and Super Cereals Plus.
• Designed a rejection system from scratch with Buhler for over/ underdosing of minor ingredients.
• Modified the building design to ensure proper segregation of High, Medium and Basic Hygiene Areas.
• Developed BOM (Bill of Materials) of all the recipes on zero loss basis and a system to check the material usage variance per PO (Production Order).
• Developed Process line HACCP and aligned with Quality Assuranceon assigning CCP’s, OPRP’s to different processes.

Shekhūpura, Punjab, Pakistan

• Leading operations team to achieve business targets by keeping safety, quality, product wise innovation & renovation and losses in check.
• Leading the technical trials and product acceptance of NAN: It is apremium brand in Infant Nutrition and was only imported. I along with R&D team performed its risk assessment with Philippines market and conducted.
• Lead the implementation of latest Nestlé standards on vitamins and trace elements dosing in Evaporator and dry mixing. Introduced digital solution to ensure right ingredients are scanned, weighed and dosed in vitamin.
• Lead a project to reduce MUV (Material Usage Variance): As achemical engineer working in production my prime target has been reducinglosses and improving efficiency, by mapping end to end losses study on Infant.
• Increasing output of Spray Dryers: To reduce the CoP (Cost ofProduction) of Infant Formula, we increased the nominal output of spray dryer. Hot air nozzle size and pressure were increased along with improving.

Nestle Sheikhupura

• Leading a Team, Planning, Coordinating with different departments and carrying out timely Production to meet all weekly and monthly production plans according to customer demand keeping Safety, Quality and Reliability.
• Lead a SMED project that helped Achieve factory wide best AI (Asset Intensity) for Infant Cereal Plant.SMED project was done on 50% Reduction of Product Change Over (PCO) time for Cerelac Wheat to Cerelac 3Fruits.
• Infant Cereal Plant Material (MUV) was reduced 25% from Year Start Value. Extensive studies done on Product BOM (Bill of Materials) and Line Losses. This reduction in Variance yielded PKR 20Mio Savings in Annual.
• Initiated Total Performance Management (TPM) on Infant Cereal Plant. This has lead to a culture of tagging any and all Issues faced. Ultimately helping in Improving Food Safety, Quality, Hygiene and UPS (UnPlanned.
• I have developed advance understanding of milk composition & quality, especially FAT & SNF calculations and milk standardization and their operations (Production and CIP). Evaporator CIP Validation was increased from.
• Providing Support to Application Group and Business by conducting trials of Different Products on both Infant Formula and Infant Cereal Plant. Also delivered Bussiness Volumes without having spent budget on Output.

-Controlling and monitoring Temperatures, Pressures, Levels of all Reactors and Process Column- Controlling HTM Furnace, Polymer Filter temperatures and interlocks with Delta V Operating system in Distributed Control System-Co-ordination with services (E&I and Mechanical)dept. regarding various scheduled and emergency jobs at polymer plant-Managed Helium.

-Developed an understanding of plot plans of Makori Field-Worked on stress analysis software CEASAR-II-Studied pressure losses due to piping-Learned design practices for high volume vessels

-Developed an understanding of Caustic Soda Manufacturing-Presented a solution for rectification ofchlorine leakage

Pakistan

-Studied the working of Furnace oil Engines-Completed on a Project of overhauling exhaust valves of MAN Diesel 60V Engine, Overhauling Time was reduced by 25% by working on TPM Methodology-Calculated the Heat Balance of Power Plant

Bachelor Of Engineering (B.E.), Chemical Engineering

Activities and Societies: NUST Science SocietyAdditional Director Marketing Team in NUST Science Society Completed 30 hours of Community.

Higher Secondary School Certificate, Pre-Engineering

Activities and Societies: Played Cricket, Football at School level and represented my College in District Games-Organized Dramatics Event.