Mugilan Malai Rajan Email & Phone Number

Kuala Lumpur, Federal Territory Of Kuala Lumpur, Malaysia

I regularly conduct audits at fabrication yards, construction sites, and vendor workshops to ensure compliance with quality requirements and safety standards. I analyze technical and quality issues related to materials and welding, leading Root Cause Analysis (RCA) and developing corrective actions to improve quality management. Additionally, I am responsible for leading technical staff to develop and implement an ISO 9001 quality management system across projects.Core responsibilities:- Quality Assurance Management- Project & Risk Management- Documentation & Records Management- Engineering Inspection- Project PlanningAchievements:- Successfully delivered EPCC project for Steam Cracker Complex for Rapid Petronas on time and on budget, with zero major defects. Project value was largest in Toyo Engineering Malaysia’s history.

Kuala Lumpur, Federal Territory Of Kuala Lumpur, Malaysia

I develop and qualify Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR) according to international codes. I ensure that welder certifications and repair records are maintained in compliance with client expectations and industry standards. I also establish welding instructions for production personnel, including material specifications, welding processes, and requirements for preheating and post-weld heat treatment (PWHT) for critical joints.Additionally, I prepare detailed technical reports that summarize surveillance findings on fabrication issues and document problems. This documentation assists the project management team (PMT) in informed decision-making and risk mitigation.Furthermore, I coordinate and monitor the installation of equipment while overseeing piping fit-up, visual inspections, structural welding quality, coating inspections, and non-destructive testing. I document project data and develop a tracking data system in accordance with the Quality Control Plan.Core responsibilities:- Welding Inspection- Material Inspection - Process Validation- Non-Destructive Testing- Team CollaborationAchievements:- Delivered 10 projects successfully for clients such as: Petronas Gas Berhad, Idemitsu SM (Malaysia), Cosmo Scientex, Eastman and PRPC Refinery and Cracker (RAPID), maintaining < 5% defect rates.- Managed complicated asset renewal project for Petronas Gas where parts were either replaced, refurbished or fabricated as required by project schedule. Performed shift work on 24 hr basis to accelerate project delivery.- Successfully completed challenging project for Eastman & Flexsys to carry out engineering Study of defective work by previous contractor. Issue subsequently rectified with new electrical and mechanical equipment.- Took over as QC Lead without notice due to staff resignations in Activated Carbon Filter System Project and Air Fin Cooler Project in 2016 and delivered both projects successfully.

Kuala Lumpur, Federal Territory Of Kuala Lumpur, Malaysia

Developed solutions, produced quotations and implemented projects for pipe rehabilitation works