Successfully integrated an ERP system to optimize manufacturing processes and implement lean methodologies. Achieved significant reduction in cutting waste through GGT and enhanced fabric reconciliation. Reduced lead times, developed Standard Allowed Minute (SAM) metrics and Key Performance Indicators (KPIs), and established a comprehensive machine preventive maintenance program. Implemented quality procedures and defined embellishment procedures on the ground floor, integrated into the ERP… Show more Successfully integrated an ERP system to optimize manufacturing processes and implement lean methodologies. Achieved significant reduction in cutting waste through GGT and enhanced fabric reconciliation. Reduced lead times, developed Standard Allowed Minute (SAM) metrics and Key Performance Indicators (KPIs), and established a comprehensive machine preventive maintenance program. Implemented quality procedures and defined embellishment procedures on the ground floor, integrated into the ERP module. Additionally, completely developed a piece rate system and costing method within the ERP. Show less

Implementation of ERP in Style bulletin, Efficiency, Loss time, barcode wage system. Auto bone machine. Proposed new centerlised cutting system and implemented, Spreader machine, auto cutter GGT.Reduce loss time in dyeing and improve dyeing and washing capacity. Capacity calculation and right size the manpower in knitting, yarn dyeing, fabric dyeing, washing, hydro, tumble and stitching units.

Installation of SMART MRT hanger system, Texpa (Duvet, Pillow and Flat automatic machine), Houser Cutting machine, Pillow automatic sewing machine, Pillow Turning with air blower.Efficiency and loss time calculated by RFID hanger system

Lead the IE dept, Improvement in Efficiency, Cost Control by reduces of wastage (Time, Material, Machine, Skill),

Proper utilization of machine and material to reduce the wastage and train supvisor's as per IE techniques

I had implemented Barcode Payment Salary and Production System in home textile, Develop IE dept, Trained the Middle management

Development and implementation of Industerial engineering tools and techniques, Efficiecny calculation, Skill matrix, cost per mintue analysis, breakdowns