This role focus on the design, implementation, and management of whole Engineering team (Electrical, instrumentation and Mechanical) for existing and new processes within Herbs extraction facilities using state-of-the-art technologies.Preventive and scheduled maintenance plan for all machinery.Manage to calibrate inhouse and out source calibrations of instruments e.g. PH meter, Moisture analyzer and control positioners.Work with finance, production, and safety to develop justifications for capital projects and prepare the Requests for Capital Expenditures in a timely and accurate fashion.Produce site visit reports, contractor job meeting minutes, project material listings, purchase orders, installation schedules and any other installations of systems.Manage the resolution of technical issues identified by production team.Assist in design of new systems for plant expansions, including the development of Herbion.

Effectively strategize and implement preventive maintenance initiatives for various critical production components, including Heat and Control Snacks production lines, Simionato and Ishida packing machines, Starch fetching machines, Pallet lines, and peanut batch peeler and frying lines.Skillfully orchestrate maintenance schedules for essential equipment such as Atlas Copco air compressors, air dryers, Weishaupt burners, and thermal oil burners, ensuring uninterrupted operational efficiency.Demonstrate leadership by overseeing and directing a team of maintenance professionals encompassing both electrical and mechanical disciplines, fostering a collaborative and high-performance environment.Ensure smooth operations, fault rectification and schedule maintenances for Solar system (680KWp), Power Transformer, LV panel, MV panel and PFI panel.Professionally orchestrating the deployment of preventive plans across diverse work locations, including Snacks production, Heat and Control frying systems, Florigo frying systems, Simionato, Ishida, Apex machinery, pellet lines, Peanut processing, popcorn units, HT/LT Panels, Transformers, and power gensets.Dedicated and results-oriented professional with a comprehensive understanding of Capital Expenditure (CAPEX) management. Proven track record in planning, budgeting, and executing CAPEX projects to enhance operational efficiency and drive long-term business growth. Adept at financial analysis, risk assessment, and project evaluation to ensure optimal allocation of resources. Strong communication and reporting skills for effective stakeholder engagement. Experienced in compliance and governance, and committed to delivering measurable ROI through strategic CAPEX initiatives.

Deploying preventive plans in various work locations (Snacks, Heat and Control frying system, Florigo frying system, Simionato, Ishida, Apex, pellets, Peanut, popcorn, HT/LT Panel, Transformers and power genset).Reviewed and improved electrical drawings, redlined, and produced hand-drawn sketches to meet industry standards.Implementation of SAP (Systems, Applications and Products in digital system) for maintenance plansDismantling of Production plants and Packing machines from Lahore unit and Re-commissioning in Karachi.Heading the Utilities department and coordinate effectively with Production and other stakeholders and ensure smooth plant operations by effective planning.Prepares power consumption reports by collecting, analyzing, and summarizing information and trends. Implement the company’s HSE policies, standards and procedures to ensure sustainability, legislative and corporate policy compliance.Built BCT (Box Compression Test) machine for Ismail Industries LimitedKey achievement: Redesigned machine arrangements for improved efficiency. Increased production efficiency by 25% over previous arrangement.

Responsible to prepare and maintain log sheets for breakdown summary, and build annual maintenance plans.Ensure all preparations for Food Safety and Halal audits.Prepare log sheets for Air compressors, Nitrogen generators, Power distribution, Power generator, Packing machines, Production plant.Responsible to attend all work requests generated by other departments in company.Design, develop, upgrade, test, and monitor electrical components and machinery.Maintain and improve engineering skills and techniques for Conveyor systems, Ink jet printers, Rotating tables and atomization of production plant.Repair and maintenance of Relays, Invertors, Servo Drives, motors, PLC, HMI and control functions.Completed installation loadcell under Oil tanks having capacity of 15tons, and monitor calibration of weighing controllers.

Oversaw the entire Electrical system, from raw material intake to packaging, ensuring efficiency andquality standards.Responsible to manage all shifts, including shift engineers, officers and helper.Collaborated with cross-functional teams to troubleshoot and resolve production issues promptly.Implemented preventive maintenance schedules to minimize downtime and enhance equipmentreliability.Design and integrate electrical and instrumentation systems for the Krones CSD Ultra clean PET line,Husky Injection Molding unit, Water filtration unit, 19L water filling unit and glass bottle filling unit.Conduct routine inspections and preventive maintenance on electrical components, sensors, actuators,and instrumentation devices of Krones VarioClean F AUT, Preform kipper and feeding conveyors, Gassnercap feeding system, Blow moulder Krones Contiform, Filling level inspector Krones Checkmat, Bottleconveyors SYNCO, Label inspector Krones Checkmat,Shrink – Tray packer Krones VarioPro, Palletizer.Oversee preventive maintenance and operations of power generation, power distribution, power factorpanels, LT/HT panels, Transformer, solar system, Air Compressors and dryers.Calibrate and maintain precision instruments to ensure accurate measurements and control in theproduction process.Integrate safety features into control systems to protect equipment, personnel, and the product.Maintain comprehensive and up-to-date documentation for all E&I systems, including schematics,manuals, and specifications.Generate reports on the performance, maintenance, and improvements of electrical and instrumentationsystems.Develop and implement emergency response plans for electrical and instrumentation failures.Implement measures to improve the energy efficiency of E&I systems, aligning with sustainability goalsand cost-effectiveness.

A highly skilled and results-driven professional with a wealth of experience in project management, encompassing the entire project lifecycle from design to execution. Proficient in budgeting, equipment selection, tender preparation (RFQs), order placement, installation, and commissioning, with a keen eye for monitoring project schedules to ensure timely delivery.Demonstrates a commitment to product quality assurance through the development of effective electrical testing methods, rigorous testing of finished products, and continuous evaluation of system capabilities.Adept at generating insightful product reports through data collection, analysis, and trend summarization, providing valuable insights for informed decision-making.Dedicated to continuous professional and technical development, actively participating in educational workshops, staying updated with professional publications, establishing a strong network, and engaging with professional societies to remain at the forefront of industry advancements.Experienced in the creation of switchgear distribution boards, troubleshooting, and on-site power generator installation. Proficient in managing a team of up to twelve individuals, ensuring efficient delegation of responsibilities and smooth operations.Skilled in the installation of Automatic Transfer Switch (ATS) systems and the creation of Single Line Diagrams (SLD) for switchgear systems, contributing to the overall reliability of electrical systems.Demonstrates a strong command of cable sizing calculations and oversees their installation on-site, ensuring compliance with industry standards and safety regulations. A versatile professional with a proven track record of delivering successful projects and contributing to the enhancement of electrical systems and processes.

I worked as Teacher Assistant for the following subjects:1. Computer Aided Design2. Feedback Control Systems

PLC , INVERTERS, MOTORS, Troubleshooting and Maintenance of production plant

Power Generation with steam turbine and Gas GeneratorsGenerator RPM, Voltage and Frequency synchronization Power transformer, Current transformer and Isolator maintenanceTemperature and cooling maintenance

Power Generation with steam turbine and Gas GeneratorsGenerator RPM, Voltage and Frequency synchronization Power transformer, Current transformer and Isolator maintenanceTemperature and cooling maintenance