Muhammad Amani A. Email & Phone Number

Kuantan, Pahang, Malaysia

As a Turnaround Project Manager specializing in Boiler Systems and Reactors, I'm responsible for leading and overseeing major repair, maintenance, and overhaul projects within these critical industrial systems. My role involves strategic planning, coordination, and execution to ensure the efficient and safe completion of turnaround activities.

Johore, Malaysia

Lead the successful retubing of 32 units of Air fin cooler, involving collaboration with four vendors for fabrication. Reviewed vendors' project specifications, selected appropriate welding processes and materials, and qualified new welding procedures to ensure project success.• Oversaw special projects and tracked progress towards company goals, ensuring high-quality standards and adherence to accelerated schedules. Provided technical expertise in project order packages, identifying potential issues and participating in technical clarification with Petronas PTA/GTA/Custodian.• Conducted extensive site visits to fabricators, vessels undergoing works, and premises for quality assurance purposes, ensuring compliance with Petronas standards and customer requirements.• My expertise in welding and inspection, combined with a commitment to safety, quality, and compliance, positions me as a valuable asset in driving the success of your organization's projects and operations.• Managed the integrity of bolted joints, ensuring compliance with flange management systems for equipment and piping system.

Johore, Malaysia

Delivering Complex structure, Pipeline, Riser, Subsea-Manifold, Wells & Conductor to the Offshore & Subsea industry.

Johor Bahru, Johore, Malaysia

Welding, technical advisor and training providers for South Sea Asian region at Sankyu group.

Johor, Malaysia

-Coordinating thirty party Company Eftech on the involvement of Flange Management Programme and align compliances of FM Programme cross RAPID.-Review third party reports, presentation and generating summary of progress report together presentations for management.-Monitor and witness bolting activity to unsure of compliance to ASME PCC1 standard-Reviewing and approving BFJA procedures of for all the Petrochemical packages. -Support commissioning team for readiness of unit by section. -Conduct Flange Management training for all the works, inspector and engineers to unsure understanding and imported of FM. -Six Petrochemical Plant was under my observation for preparing for commissioning the plant.-Technical support for all the EPCC and contractors for calculation and bolting value. -Assist and involving in SMCC, MC, PSSR walk down for check readiness of RFSU.-Involving project Directorate level audit of EPCC & EPCM and internal Petronas audit. -Technical support for all the UPT packages on the NCR and PDR review and acceptance and requires vast technical knowledge in 6 different technologies and engineering design areas ie, LLDPE, PP, HDPE, ASRS, EOEG and C4 INA. -ASRS warehouse (P12A) is first Automated storage Retrieval System ever developed in PETRONAS and South East Asia where benchmarking and lesson learnt data is limited. -C4 INA (P29) which is also known as Isononanol is the first niche technology product ever produced by Petronas also EPCM which is technology of BSF Germany. -Support with technical and failure analyses report as part of project lesson learn. -Perform analysis, investigation on material failure during pre-commissioning activity and advise EPCC and UPT’s.-Task force lead at Petchem packages for to performing all material, welding and corrosion investigation in study’s and reports for management.

Johore, Malaysia

• Review all the Quality Control and Engineering documentation prior to execute manufacturing/ fabrication activity.• Conducted quality audit and surveillance as required to assess the compliance of the vendor to the approved procedures and to verify effectiveness of Vendor Quality System.• Technical support on the welding issues and advise to resolve issues• Internal audit and review the critical welding equipment manufacturing data books.• Resident Engineer at France, Italy and South Korea for monitoring the fabrication of Reactor Effluent Air Cooler with 100% PAUT, CLG, API & ASME complying equipment. • Engineering supports for all the contractors on the material, welding qualification.• Review, support on the MOC, PDR, TEQ, NCR disposition related to welding and PWHT issues.

Pengerang, Johor, Malaysia

2017 Sep – Current : Fluor CorporationPosition : SME Welding Engineer : Petronas Refinery & Petrochemical Complex (RAPID) Site Representative.Working Station : Pengerang RAPID Project Johor Malaysia Duties and Responsibilities: - Review inspection report, work procedure, welding procedure, job method statement, inspection test plan, and vendor procedure specification.- Engineering supports for all the contractor on the material, welding qualification.- Analysis of material and welding failure, with engineering reports and recommendations for contractor.- Monitor on-site welding procedure qualification testing and welder performance qualification testing. - Implementation of Quality management system at site. Coordinate with quality Engineer, Inspections and sub-contractors and vendors on the quality improvement systems.- Involve Quality management and Welding systems management audit.- Analyzing weld rejection rate and implementation of new systems for minimizing weld rejection rate.- Prepared presentation and conducting class room training to welders, and QA/QA inspectors.- Perform sport Inspection on high rejection rated contractors to ensure all the activities are complying to project specification and standard code and requirement- Involving in sub-section testing of the systems - Mechanical completion activity

Houston, Texas Area

Position: Lead Subsea Equipment Inspector & Project Coordinator : Noble Energy & Murphy Oil Corp Site Representative.Duties and Responsibilities:-Inspection of welding and fabrication / NDE activity / assembly / testing of trees and tree components, review MRDB and as directed other assignments and locations as needed.-Inspection of Flexible pipe & Umbilical manufacturing, witness and monitor control tubing welding procedure qualification and mechanical test per QP/ITP. -Implement the Project Quality Control Program requirements and monitor the quality of works performed.-Control that Subcontractor Quality team performs/issue the quality requirements for the specific activities.-Monitoring of adequate implementation and performance of Inspection Tests Plans (ITP) by-Maintain up-to-date status on tests and inspections performed.-Issue Non Conformance Reports (NCR).-Monitoring and verification of corrective actions applied (CA).-Obtain from SUBCONTRACTOR all the certificates and inspection record files required.-Verify the documents for completeness and initiate corrective actions if required.-Maintain up-to-date inspection record files.-Verify the documents for completeness and initiate corrective actions if required through the field supervisor.-Assist the project field engineer in day-to-day quality control and assurance matters.-Monitor and ensure that the construction / manufacturing personnel are using latest drawings.-Planning, Scheduling for the weekly and monthly Testing for X-Mas tree control Tubing per P&ID-Coordination with the Contractors and manpower.-Monitoring for Safety aspect at all times-Conduct daily Safety tool box meeting-Weekly site progress and QA/QC (NCR) meeting-Carried out line check / punch killing-Witnessed hydro-test /Gas Test / flushing activities as per specification. -Witnessed valve leak and function test

Singapore

Project: TOTAL E&P INDONESIE SISI NUBI PHASE 2B AND PECIKO PHASE 7BDEVELOPMENT PROJECT - Pipeline WPQT. Fabricator /Contactor : Serimax Malaysia - Vallourec Group.Responsible of Duties-- Monitor and witness welding procedure qualification test (WPQT) proses for subsea pipeline. 44 of WPQT has been witness and monitored. - Monitor main line welding (Bevel preparation of welding test coupons, Pipe fit-up, Run welding procedure qualification test, Visual inspection of completed weld and adjacent parent metal, RT/MPI/MUT inspection, Identify locations for mechanical test piece extraction, mark up and stamp.- Monitor and witness repair welding (Excavation of repair welding test coupons, Run repair welding procedure qualification test- Visual inspection of completed weld and adjacent parent metal, RT/MPI/MUT inspection, Identify locations for - Review final WPS for each combination of pipe OD &WT- WPS to include actual data from WDR.- Direct laboratory testing to qualify procedures per API 1104.

Malaysia, Singapore

Project: Fletcher Finucane Development - Subsea Spool Piping Fabrication. Fabricator /Contactor : Subsea 7 & Dyna-Mac Engineering Services, Singapore. Responsible of Duties : - Review and appraise welding procedures for project execution- Report to Senior Construction Engineer in Santos Ltd Australia- Witness and appraise yard new welding procedures and lab testing- Ensure company welding and inspection specification are incorporated into equipment/piping welding documents- Respond to contractor’s technical queries regarding material and welding issues.- Resolve welding/inspection issues and monitor/report contractor progress- Interface with project team on material and welding related issues.- Overall take change of quality control for the fabrication, NDT, hydro testing, blasting and painting. - Insulation, Piggy Back, Polyform, Flooding.- Piping alignment, Dimensional Control - Post Fabrication Pipe Spool Surveys

Johor, Malaysia

FMC TECHNOLOGIES WELLHEAD EQUIPMENT SDN BHDMajor Projects : GUMUSUT KAKAP FOR SHELL MALAYSIA (ERC PRODUCTION RISER FABRICATION)Description of Duties- Assisted Welding Engineer for welding procedure qualification and record process parameters. Direct laboratory testing to qualify procedures per ASME Section IX- Qualified Welder as per ASME Section IX requirement WQT- Daily status reports and spread sheets for distribution within FMC and to Clients- Monitor Welding progress and post weld heat treatment and supervise PWHT activities.- Coordinate subcontracted NDE activities, select contractor and verify qualification of technicians and review results- Direct welder qualifications and maintain records of qualification- Prepare welder performance and overall project performance. - Track daily welding progress and maintain rejection records on welding operators- ETC Same as Aker Solution Job scope at below.

Selangor, Malaysia

Description of Duties -Direct welding procedure qualification and record process parameters-Direct laboratory testing to qualify procedures per ASME Section IX-Attend daily progress meetings to report progress to management and prepare status reports and spread sheets for distribution within Aker and to Clients-Develop Welding procedures and processes for post weld heat treatment and supervise PWHT activities-Monitor hardness testing for compliance with specified requirements API 16C and NACE MR0175.-Coordinate subcontracted NDE activities, select contractor and verify qualification of technicians and review results-Direct welder qualifications and maintain records of qualification-Prepare welder performance and overall project performance. -Track daily welding progress and maintain rejection records on welding operators-Specialized in automatic GTAW welding but intimately familiar with GMAW, SMAW, manual GTAW, SAW, FCAW processes. -MPI Level II, LPT Level II, reviewed radiographic film on production welding -Witness / Monitor of all welding processes and ensuring that products are within design criteria limits. API 16C, ASME IX, API 16F, API 16A NACE MR0175 and all the related code and spec for fabricate Clip Connector Drilling Risers System. -Final inspection to G/A drawing and documentation / certification review ensuring product conforms to requirements.-Good- Inward Inspection for welding consumables.-Ongoing identification of areas to improve quality working towards continuous quality improvement-Reported all defects through the defect reporting system, in order to ensure close out action of all issues.-Ensured that all work identified in the work packs is completed.-Ensured all calibrated equipment used within the build and test process is within valid calibration dates.-Ensured welding related workplace is maintained in a safe and tidy manner.

Johor, Malaysia

Description of Duties- Monitoring of welding, inspection, fit-up and final visual inspection- Dimensional and leveling check before and after welding jobs- Monitoring the NDE, Review RT Films, perform MPI, PT, UT- Witness hydrostatic testing, abrasive blasting and painting and compile final documentation- Assisting, coordinating, inspection and monitoring of Dust Collecting System to comply with contract- Prepared weekly Summary reports showing progress and percentage of work completion- Conduct the Welder Qualification Test (WQT), material verifications and identification.- Assisted preparation and performing the Welding Procedure Qualification Test (WPQR) for API5L Grade X52 / X56 spiral pipes according to API 1104 Standard.- Final inspection on quality and quantity of steel structural for projects.- Reviewed the material test certificates, NDE reports, manufacturing data records (MDR) and all other related documents issued by contractor.- Monitoried of all the welding process, NDE activities, PWHT process and visual Inspection of welded joints as per WPS and ITP. Approved welder qualification certification- Performed final inspection on welding and coating.- Performed hardness test on the welds and HAZ- Prepared the weld map including the modifications and final report compilation.- Foregoing inspections in accordance with API 1104 Standard and FMC Specifications requirements.Major Projects : GUMUSUT KAKAP FOR SHELL MALAYSIAEquipment : 48 unit of Drill casing, 36" ID x 1.5" wall thickness x 72 Ft.: 12 units of 18 3/4" Wellhead Housing x 1.5" pipe thickness x 20 ft. and Receptacles.HESS AUSTRALIA FOR PETRONAS MALAYSIAEquipment : 12 units of 18 3/4" Wellhead Housing x 1.5" pipe thickness x 20 ft. and Receptacles.EPMI (JERNIH) FOR TALISMAN ENERGY MALAYSIAEquipment : 27 Units Landing Ring.12 units of 18 3/4" Wellhead Housing x 1.5" pipe thickness x 20 ft. and Receptacles.

Johor, Malaysia

Description of Duties Operate DCS (Yokogawa CENTUM CS1000/3000) to perform troubleshooting on process problems in Ethylene, Butadiene, LDPE, HDPE Plant.- Participate in Emergency Drills and part of the Emergency Response Team member- Conduct test run on equipment and instrumentation after completion of maintenance- Supervise of all construction/maintenance works at plant area- Respond to all Emergency situations on accordance with Emergency Response Plan- Prepare/check & gas test area/equipment prior to issuing of work permit & also monitor the job for the duration of the work in progress to ensure such maintenance activities are carried out safely- Advise the workers for chemical hazards and the use of proper PPE.- Prepare routine daily checklist of operating parameters of moving equipment (flow rate, pressure, temperature, motor rpm) reports as required.- Analyze plant operating problems and take necessary steps to restore plant to normal operation.- Involve in turnaround, shut down and start up plant, dryer regeneration, reactor regent, loading and unloading.- Line check prior to commissioning and pressure test and set-up plant.

Singapore

Description of Duties - Ensure the smooth running of units under my zone- Monitor product quality by sampling according to the proper procedure and following up on the laboratory result process.- Rectify any deviation of the product from the prescribe specification by adjusting process variables.- Monitor the performance of all equipment such as pumps, compressors, evaporator- Prepare equipment for maintenance including lock-out/tag-out protocols and other safety precautions.- Perform preventive maintenance on pumps- Maintain and update the unit logging- Train junior technician- Relieve panel man for breaks and responsible for all duties during operational control.- Participate in the emergency response crew.

Professional Diploma, Petroleum Engineering, Cgp 4.00

Diploma, Mechanical Engineering

Bachelor'S Degree, Engineering/Industrial Management, Cgp 3.69