Murali R Email & Phone Number

Chennai

Roles & Responsibilities :• Ensure the daily customer compliant in customer portal. And prepare the Immediate ICA with Q221 Quality role.• Creating Quality alert for customer compliant and contacting poison cake test.• Reviewing the Entire Assembly process and identifying the inspection check points at planning of the stages where to check the identified points against the customer compliant.• Preparing Work instruction, Check list for Inspection activities based on the Control Plan, PFMEA reviews.• Planning & Executing the complete Inspection activities based on Process & customer requirements of multiple projects.(HMI,KIA,NISSAN,PSA,TOYOTA)• Maintaining all Customer Documents & Submitting the Problem-solving documents (8D/QRQC) for all customer complaints of multiple projects• Addressing daily quality issues in Injection molding and assembly process.• interact and work closely with CFT team and customers.• Preparing customer documents like AOI, Inspection standard, motor test report for revalidation, weak area analysis, IP and SDS.• Ensure the part failure at the customer end with assembly condition and co-ordinate with customer for analysis.• Providing the countermeasures for customer complaints.

Andhra Pradesh, India

Sricity

• Addressing daily line quality issue and working on down time quality issues. Plan and execute to reduce cost of Poor quality.• Perform quality assessments for process and monitor all activities for measuring processes.• Manage and validate all line issue and establish corrective actions for any non-conformance.• Creation of non- nonconformity report for internal & External.• Determine the corrective actions that needs to be implemented to fix the nonconforming issue.• Deploying quality standards: Anticipation, start of production, stabilization and crisis. • Analyzing the root cause for top 10 issues to improve the line quality matrices and take corrective and preventive action (CAPA).• Conducting everyday quality meeting to discuss all significant and non-significant issues anticipated in 24 hrs.• Leading continuous improvement in process and product quality in order to achieve quality goals. • Managing internal non-conformities (containment actions, corrective action and root cause analysis all quality deviations will be channelled thru the GSI that will ensure that right corrective action will be initiated, closed and followed up).• Determine disposition for nonconformity (Rework/Return to vendor/Scrap)• Non- nonconformity report closure using jail rejection report.

Chennai, Tamil Nadu, India

• Develop and review design prototypes, perform test and finalize product design to facilitate mass production.• Prepare documents for PCB assembly, schematics and fabrications using CAD software.• Design and develop Printed Circuit Boards using proteus software.• Perform market research to understand market requirements and initiate innovative product development.• Design new concepts for development of new products and maintain technical compatibility to develop concepts into real products.• Analyse product cost and prepare schedule plans for effective implementation of projects.• Approve prototypes of new designs, conduct performance analysis of prototypes and ensure assemblage of products follow company’s quality parameters.• Develop new technology and devices to test functionality of new products and manage same in target market.• Document records for all project proposal and associated activities.

Chennai, Tamil Nadu, India

• Perform pre-assembly activities such as cleaning and lubricating.• Perform cleaning of all parts as per established cleaning procedures.• Perform Fiber assembly for nacelle and Hub using standard working procedure • Preparing fire detection system electrical connection in nacelle.• Perform complex and advanced assembly of products according to established specifications and instructions.• Perform high precision calibration and advanced adjustments using testing instruments.• Develop assembly and test procedures to promote production of quality products.• Monitor the functioning of all equipment and report any problems or substandard condition to the supervisor.• Ensure all logbooks are maintained according to standard operating procedures.• Perform equipment assembly according to engineering drawings.

Chennai, Tamil Nadu, India

• FFT: Stress on Increasing first time through level to 4σ level.• Hourly update communication (EOL monitoring & Line flow monitoring).• Perform installation, repair, inspection, reassembly, replacing, refitting, and adjusting products as required.• Receive, unload, unpack and transfer materials to different workstations.• Develop preventive maintenance procedures to avoid any breakdowns and failures.• White board system & SDWT & Crap control & Maintain work area clean, safe and orderly.

Puducherry, India

• Carry out quality assessment measures of all the products ready to be shipped and incoming raw materials.• Validate product to meet customer requirement at incoming stage & Verification of supplier reports.• Resolve quality issues and preparing RSN & DRSN reports.• SPQR closing and effectiveness monitoring.• Maintenance of different type gauges (attribute gauge & variable gauge).• Preparation of schematic and layout verification.• Reduction in customer PPM and internal PPM by using Q. C. tools.• New/Engineering change product development.• Coordinate with suppliers and ensure timely supply and quality of raw materials.• Conducted safety audits of production line and ensured that the product met all standards.• Quality Problem solving tools - 7 QC Tools, 5 Why, DMAIC methodology, CAPA, Root causing.• Implemented poke yoke at supplier end to avoid missing problem and customer complaints.• Improvement of process capability of identified critical & major characters in supplier part.