Murali Sugumar

Murali Sugumar Email and Phone Number

Customer Satisfaction I Continuous improvement I Operations Management l Lean Six Sigma I Project management @ Toll Group
australia
Murali Sugumar's Location
Long Point, New South Wales, Australia, Australia
Murali Sugumar's Contact Details

Murali Sugumar work email

Murali Sugumar personal email

About Murali Sugumar

On hands executed and proven Skills include- Lean Manufacturing advance level- Six Sigma DMAIC projects and methodologies- Project Management and scheduling- Operations Management and resource planning - Budgeting,Track and monitor P&L- Time study and standardisation- Layout preparation and Material flow optimisation- Capacity analysis, level loading and implementation- Ergonomics auditing and Solutions implementation- SOP creation for Manufacturing process, Business process, and Benchmarking- Supply Chain performance evaluation and improvement through SIOP- TPM - deployment- Factory Automation in continuous Mass production- Production Equipment /Line designing, Installation and qualification- New product launch , Pilot run and Phase changeover management- Conduct VSM evolution, BPE workshops & Kaizen blitz- Mutiple Internal & External Stakeholder Management, Networking & Coordination- Product Process Costing and Non-Productive Purchase Negotiation- OPEX & CAPEX Budget estimation and control- Spot Resistance Welding- ISO , OSHAS- ERP – SAP, - MS Office (Excel, Project, Word, ppt, Visio)- Minitab- Autocad

Murali Sugumar's Current Company Details
Toll Group

Toll Group

View
Customer Satisfaction I Continuous improvement I Operations Management l Lean Six Sigma I Project management
australia
Website:
tollgroup.com
Employees:
8962
Murali Sugumar Work Experience Details
  • Toll Group
    Continuous Improvement Manager
    Toll Group Nov 2023 - Present
    Sydney, New South Wales, Australia
    - Conduct Value Stream Analysis and drive productivity - Drive improvement projects effectively to benefit results in P&L- Coach and mentor team to develop continuous improvement culture - Forecast Modelling and resource planning to improve labour productivity and overtime- Create Strategies,Roadmap and vision for Site growth processes - Develop and implement Digital tools to help performance monitoring and analysis - Initiatives on sustainable solutions - Collaborating with cross functional teams for processes standardisations- Implement Lean office with RPA solutions
  • Schneider Electric
    Operations Manager
    Schneider Electric Feb 2023 - Oct 2023
    Sydney, New South Wales, Australia
    • Act as Site Customer Value Stream Leader to Drive operational Efficiency• Provides leadership and management to the Operations team, analyses, and prioritizes the risks and opportunities in the organisation through Lean sigma tools.• Reduce Customer Complaints and Internal Defects, resulting in reduced waste, and increased customer satisfaction Drive Continuous improvement initiatives for the DC performance and productivity. Promote and manage the team for relevant Quality programs, tools, and methods (8D, DMAIC, Lean 6S, SPS, PFMEA, Line Audits, …) to ensure Continuous Improvement.• Manage Distribution Center Inventory and Continuously optimize replenishment processes, Bin Slotting to enhance efficiency and Capacity• Conduct Audits with actions to improve the inventory accuracy• Deep dive in data analysis and prepare recovery actions with cross-functional team to Leadership on initiatives that will drive improvement projects for customer service delivery, quality, and compliance• Optimize Logistic performance on aspects of HSE (Health, Safety & Environment), quality, lay- out, productivity, lead-time, surface. Implement and maintain the 5S program.• Coach and Mentor Team on Leadership, lean tools, and project management• Track and Drive MHE and Equipment Efficiency• Ensures the in-house Quality Management System ISO 9001 processes are implemented, updated, revised, and modified to meet the needs of external certification bodies• Act as the Site Cyber security - to protect the OT network from cyber threats and sustain the Cybersecurity Performance of the site. Manage the Inventory and Life cycle of OT assets assessment and remediate any detected irregularities• Drive TPM actions for the Site to manage Preventive maintenance and improve reactive maintenance. Optimize the management of OPEX - spare parts, consumables, Repair and maintenance
  • Schneider Electric
    Customer Satisfaction & Quality Lead
    Schneider Electric Apr 2018 - Oct 2023
    Sydney, New South Wales, Australia
  • Nordex / Acciona Windpower
    Manager Production & Maintenance
    Nordex / Acciona Windpower Feb 2016 - Jan 2018
    Chennai, Tamil Nadu, India
    • - Lead the project production assembly & Maintenance team members for 3MW wind turbine • - Establish the organisation and Manufacturing set up in the green filed project. • - Plan and execute the production project schedule of the turbine assembly. Implement shop floor project based process set up, material flow and Layout management.• - Execute the resourcing planning and organisation evolution based on the forecast.• - Training and developing the people skills of the host country from the EXPAT team.• - Preparing Annual operation expense and capital expense budget Plan for the Forecasted projects.
  • Schneider Electric
    Manager - Methods & Maintenance
    Schneider Electric Oct 2010 - Jan 2016
    Chennai Area, India
    • - Execute projects related to Capacity Management, Continuous improvements, New product Launch & Plant Maintenance. Prepare business case investment plan for future Capex investments.• - Define Standard time & operating procedure for all manufacturing process and Material Handling. Improve process cycle time and product lead time.• - Prepare Manufacturing process Layout and warehouse Material flow plan with Lean manufacturing methodologies and progress for continuous improvement.• - Use Six Sigma DMAIC approach for root cause analysis and actions to meet the deliverables on Quality & Cost.• - Perform as manufacturing coordinator for all the factories in the business divisions for Best practice implementation and new manufacturing programs implementation.• - Manufacturing equipments/ Line design, installation and Qualification. TPM deployment and improve the equipment OEE.• - Conduct Workshops, Kaizen blitz to Identify improvement opportunities and drive Continuous improvement projects.• - Execute product Engineering and Value engineering change management process.• - Data synthesis & analysis of performance indicators and prepare recovery action for the Long-term industrial plan.• - Supplier, Subcontractor development and performance improvement for downstream supply.• - Guide and Mentor Green belt projects. Conduct training for employees in Lean Manufacturing techniques & Quality tools
  • Schneider Electric
    Assistant Production Manager
    Schneider Electric Aug 2005 - Sep 2010
    • - Lead a team of 300 Workmen and report to Production Manager.• - Production Planning, scheduling customer on time Delivery Management.• - Improve production line efficiency, capacity utilisation and focus continuous improvements.• - Conduct Safety walks, audits and ensure safety compliance.• - Conduct Short Interval Meetings with Cross Functional Teams on a daily basis to production metrics.• - Implement actions for Non quality cost reduction and manpower productivity.• - Pilot run validation and line qualification for new manufacturing process.
  • Ge
    Production Engineer
    Ge Nov 2003 - Aug 2005
    Pondicherry
    • Manage daily production target of Air Circuit Breakers Manufacturing.• Team member of Lean deployment activities.• Release production plan by level loading order scheduling.• Ensure Environmental health and Safety compliance in Shop floor.

Murali Sugumar Skills

Six Sigma Lean Manufacturing Continuous Improvement Manufacturing Kaizen Value Stream Mapping Project Management Production Planning 5s Supply Chain Industrial Engineering Inventory Management Production Management

Murali Sugumar Education Details

Frequently Asked Questions about Murali Sugumar

What company does Murali Sugumar work for?

Murali Sugumar works for Toll Group

What is Murali Sugumar's role at the current company?

Murali Sugumar's current role is Customer Satisfaction I Continuous improvement I Operations Management l Lean Six Sigma I Project management.

What is Murali Sugumar's email address?

Murali Sugumar's email address is sm****@****ail.com

What schools did Murali Sugumar attend?

Murali Sugumar attended Madras University, Alagappa University, Alagappa Nagar, Karaikudi, Don Bosco.

What skills is Murali Sugumar known for?

Murali Sugumar has skills like Six Sigma, Lean Manufacturing, Continuous Improvement, Manufacturing, Kaizen, Value Stream Mapping, Project Management, Production Planning, 5s, Supply Chain, Industrial Engineering, Inventory Management.

Who are Murali Sugumar's colleagues?

Murali Sugumar's colleagues are Carl Foster, Shannon Breen, Ben Dawe, Belinda Hardiman, Phill On The Run, Jarryd Anstey, John Jones.

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