Mustafa Babagiray Email & Phone Number

Hamburg, Germany

•FEA: Conducted failure analysis simulations using Ansys Static Structural to evaluate the lifespan of the turbine shaft. Implemented design and material modifications based on the simulation results to enhance the durability of the turbine under high pressure conditions.•Design: Implemented iterative design enhancements for both metal and plastic components in SolidWorks to streamline the assembly process. Particularly iterated on the plastic design to reduce the cost of the injection… Show more •FEA: Conducted failure analysis simulations using Ansys Static Structural to evaluate the lifespan of the turbine shaft. Implemented design and material modifications based on the simulation results to enhance the durability of the turbine under high pressure conditions.•Design: Implemented iterative design enhancements for both metal and plastic components in SolidWorks to streamline the assembly process. Particularly iterated on the plastic design to reduce the cost of the injection molding process.•Technical Drawing: Prepared the technical drawings of the design changes in SolidWorks.•Tolerance Calculations: Conducted design tolerance calculations and communicated with manufacturers to ensure the quality of the product.•CFD: Enhanced hydraulic bulb turbine efficiency by 8% using Ansys Fluent to extract more power from water flow.Examined the effects of different blade angles (beta and theta) on velocity and pressuredistribution.•DOE: Used Response Surface Methodology to optimize hydraulic turbine design.•Managed technical project coordination, including the development of project timelines, resource allocation, and communication with international suppliers and clients.•Supported cross-departmental collaboration, providing technical expertise on mechanical engineering projects and troubleshooting complex issues.•Lean Manufacturing Implementation: Applied Lean principles in design and production processes, achieving efficiency improvements in product development. Show less

Hamburg, Germany

-Leading a project focused on enhancing turbine runner efficiency through CFD simulations-Conducting comprehensive analysis of simulation outcomes, including examining streamline patterns and pressure distributions across the turbine blades.-Evaluating critical performance metrics of the turbine such as efficiency, head, and delta P-Implementing numerical simulation method to optimize the turbine runner.-Leading flowmeter calibration projects to ensure accurate measurements and… Show more -Leading a project focused on enhancing turbine runner efficiency through CFD simulations-Conducting comprehensive analysis of simulation outcomes, including examining streamline patterns and pressure distributions across the turbine blades.-Evaluating critical performance metrics of the turbine such as efficiency, head, and delta P-Implementing numerical simulation method to optimize the turbine runner.-Leading flowmeter calibration projects to ensure accurate measurements and compliance with industry standards.-Innovating and developing new designs for product-Conducting IP68 tests to ensure the reliability and durability of products in harsh environments.-Collaborating with production teams to ensure the efficient and high-quality assembly of the flowmeter.-Resolving complex technical issues and implementing effective solutions to improve product functionality.-Collaborating effectively with cross-functional teams, sharing knowledge, and contributing to group goals and projects.-Clearly conveying complex technical concepts and ideas to both technical and non-technical stakeholders.-Analyzing challenges, identifying root causes, and developing innovative solutions to improve processes and product performance. Show less

Hamburg, Germany

-Spearheading product design initiatives, leveraging simulations for new concepts, and optimizing designs for peak performance.-Overseeing the end-to-end assembly process, ensuring precision and adherence to quality standards.-Taking charge of test bench operations, including meticulous chlorination processes, to validate product durability and reliability.-Calibrating flow measurements to increase the accuracy of the product and enhance data collection

Afyon, Turkey

-Used Project Management tools (Atlassian JIRA) to finalize the projects on time-Provided ongoing involvement and oversight of laboratory processes and any changes within those processes-Implemented Agile Development Method to increase customer satisfaction and visibility-Able to work with different fuel analysis devices(flash point, water determination, density, etc.)-Led one doctoral project on the optimized production of biodiesel of canola oil using the response surface… Show more -Used Project Management tools (Atlassian JIRA) to finalize the projects on time-Provided ongoing involvement and oversight of laboratory processes and any changes within those processes-Implemented Agile Development Method to increase customer satisfaction and visibility-Able to work with different fuel analysis devices(flash point, water determination, density, etc.)-Led one doctoral project on the optimized production of biodiesel of canola oil using the response surface method Show less

Afyonkarahisar, Türkiye

-Led research efforts in biodiesel production optimization, contributing to sustainable and environmentally friendly energy solutions.-Conducted optimization studies for various engine types, including diesel engine, HCCI, RCCI, Methanol, and PCCI, to enhance efficiency and performance.-Employed complex combustion analysis techniques to calculate mean effective pressure and COP, offering valuable insights into engine performance characteristics.-Designed and implemented test benches… Show more -Led research efforts in biodiesel production optimization, contributing to sustainable and environmentally friendly energy solutions.-Conducted optimization studies for various engine types, including diesel engine, HCCI, RCCI, Methanol, and PCCI, to enhance efficiency and performance.-Employed complex combustion analysis techniques to calculate mean effective pressure and COP, offering valuable insights into engine performance characteristics.-Designed and implemented test benches for real-world simulations of engines, facilitating accurate testing and validation of optimization strategies.-Utilized National Instruments tools to measure pressure inside engines, capturing critical data for analysis and research purposes.-Published research findings in peer-reviewed journals, contributing to the academic and scientific community's understanding of engine technologies and optimization.-Managed and supervised laboratory activities for Thermodynamics, Heat Transfer, and Vehicle Technologies courses, providing students with hands-on learning experiences.-Oversaw student assignments and exams, providing guidance and support to ensure comprehension and successful completion of coursework.-Completed 27 projects funded by different institutions-Supervised 2 Bachelor thesis-25 published papers Show less

Düzce, Türkiye

-Gained experience with reverse and production engineering-Took part in a project titled "Fatigue analysis of bearing"

Aksaray, Türkiye

-Helped to prepare documents for certifying and approving the new products-Completed a project about production planning titled "Launch Box Design."-Received training on Occupational Health and Safety.

Mechanical Engineering And Management, 2.52

Master Thesis :Improving the Performance of a Self-Powered Flowmeter Through Turbine Design Optimization with CFD Analysis

Doctor Of Philosophy - Phd, Automotive Engineering, 3.63

Dissertation: Optimization of Microwave-Assisted Production of Crude Sunflower Oil Biodiesel Using Response Surface Methodology.

Master'S Degree, Automotive Engineering, 3.86

Master Thesis: Simulation and Validation of Crankshaft Speed Fluctuations

Bachelor'S Degree, Automotive Engineering, 3.0

Bachelor Thesis: The effect of zirconium dioxide coating on the performance of the Stirling engine

Bachelor'S Degree, Automotive Engineering