Muthu Ganesh Email and Phone Number

Preparation of production part approval process ISIR (initial sample inspection report) to establish documentation of product and process control at supplier endCreate Control plan & PFMEA for existing products.Maintaining all data’s related product testing and performance.Providing Continuous Improvement to reduce Rejection.Handling of IRQC and FTTQ in daily basis review of all internal and external issues.Analyzing Customer Returned Rejection & provide solution.Reducing Inhouse& costumer rejection & maintaining PPM with in Target.Preparing Skill Matrix, Roles & Responsibility for Line employee & giving training to them.Preparing COUNTER MEASURE for customer complaint & inhouse rejections & monitoring effectiveness.Review of Customer line rejection & Assembly line rejection & providing counter measure.Taking counter measures for all the quality problems in the line & effectiveness to be monitor continuously.Involving in Cost Reduction & give profit to company.Verifying & reduction of Scrap. Analysis of root cause for rejections.Preparation of standard operating procedures (SOP) for all manufacturing processes.Clearing monitoring and examining each stage of the entire production processSegregating non-conforming parts in accordance with written quality procedure.Overseeing the identification of all parts components used in production process.Ensuring that the working area is always kept clean.To take full responsibility of incoming, process and final quality.Verifying Poke Yoka for mistake and error proofing, Torque at all lines.Analyzing rejection parts & provide root cause for the problem.Daily should follow up Patrol & PDI check sheet report to superior.Maintaining the 3C & 5S in Working area.

Responsible for machine shop & Assemble shop production.Daily should follow the production target and reporting to top management at DWM.Responsible for machine loading plan and assembly plan.Daily should follow production and ISO/TS16949&TQM related documents.Planning and following the various component setting changes based on our monthly target.Responsible for cost saving & Tool cost reduction & Setting time reduction.Customer commitment & communicate supply status.Daily should follow - up the out sourcing supply status.Utilize the machine for new product development.Man Power HandlingMilling& Turning Machine setting & Tool Control.

Preparing CNC Programs as per drawings for VMC Machines and CNC turning Machines.Responsible for manual macro programming.Follow up on production target and report to superior.Plan and follow various component setting changes based on monthly targetGood housekeeping and best manufacturing practiceMaintaining Fixture Tools and safety stand.Periodically Checking the CNC Machines, VMC MachinesMilling & Turning Machine setting & Tool control.Analyze Drawing & Use tool Specification for that Drawing