Muthukumar Subbaiah Email & Phone Number

Chennai, Tn, In

Bengaluru Area, India

AWARDS AND ACHIEVEMENTS1. Process Engineering & Safety Lead for setting up of Polyurethane based and Silicone based Sealants Manufacturing Plant. (INR 36 Crore – Brownfield project)’ from May-2024- ongoing2. As a Process & Project Lead, executed ‘Nonwoven Mfg. plant (INR 72 Crore – Brownfield project)’ with state of art technology and Infrastructure from Apr-2021- in Apr-2024.3. ‘Certificate of Achievement for Productivity improvement in Non-Woven plant through Defect reduction route’ during the FY 2021-22 from Saint Gobain Abrasives India, Bangalore in June-2022.4. ‘Certificate of Achievement for the contribution towards New Product Development & Industrialization of Nonwoven premium hand pads (VIM scrubber) for consumer application (INR 1 Crore revenue every month)’ during the FY 2019-20 from Saint Gobain Abrasives India, Bangalore in Apr-2021.5. ‘Certificate of Achievement for the contribution towards Reduction in conveyor lumps on products from 2.5% to 0.5% (INR 24 Lakh savings p.a.)’ in the FY 2019-20 from Saint Gobain Abrasives India, Bangalore in Apr-21.6. ‘Certificate of Appreciation for Exemplary Efforts’ during COVID-19 Lockdown Period (April-2020 to May-2020) from Saint Gobain Abrasives India, Bangalore in Jul-2020.Roles & Responsibilities1. Executed Plant Engineering Services,CAPEX projects coordinating with Global R&D Centre.2. Front End Engineering Design (FEED) & Detailed Design Engineering of Nonwoven mfg. plant includes Web former, Drying Oven, Spray Station, TRC, Shear Mixers, Winders, Resin plants, Gas Purification systems.3. Reviewed PFDs, P&IDs and Calculated BOQ/BOM 4. Reviewed TBT, HAZID, HAZAN, HIRA, JSA, PHA, HAZOP, CE Matrix & Pre-Safety Startup Review (PSSR).5. Worked closely to Implement Industry 4.0, IIoT, Ignition, MES in plant to advance Data Analytics.6. Implemented lean manufacturing tools & techniques like PQCDSM, PDCA, DMAIC, RCA, WHY Analysis, GAP Analysis, FMEA, CAPA, QC Tools, 3C, 5S for process improvement.

Bengaluru, Karnataka, India

AWARDS AND ACHIEVEMENTS1. Awarded as ‘Outstanding Performer in the field of Novel Projects’ for developing Static Mixer for laminar flow gas applications for the year 2017-2018 from KAS UHP Technologies Pvt Ltd, Bangalore.2. Received an Appreciation Letter from one of our reputed Customer in the field of Nanotechnology for delivering the project on time ensuring quality and safety in April 2015.3. Awarded as ‘Outstanding Performer in the field of Quick Learner’ for the year 2013-2014 from UHP Technologies Pvt Ltd, Bangalore.Roles & Responsibilities1. Detailed Engineering involving reaction kinetics, material and energy balance as well heat and mass transfer calculations for pressure vessels and steam & chemical piping as per ASME standards.2. Process design and development of fully automatic Pilot plants, Toxic Gas distribution panels, gas purifiers, scrubbers, dryers, blowers, Biosafety cabinets.3. Prepared PFDs, P&IDs and Calculated Bill of Quantities (BOQ)/Bill of Materials (BOM).Performed Job 4. Safety Analysis, HAZOP, HAZAN, Cause and Effect diagram, Pre Safety Startup Review (PSSR), for each activity.5. Managed and optimized the production of single layer graphene on copper substrate from CVD reactor. 6. Organized and conducted Technical trainings to improve the knowledge level of operating personnel.Prepared CAPEX and OPEX for new product services.7. Prepared procedure for sustaining and improving the First Bulk Batch (FBB) by adopting DMAIC Steps.

Hosur Area, India

Technology Transfer, Scale up, standardization and stabilization of Batch Reactors through ABB SCADA systems. Prepared WI, SOP for numerous activities involved in production of various resins and trained Operators.Posted production data as per PIV (Production Information Voucher) in SAP-PP module.Keenly involved in implementation of resin plant Safety principles (EHS) under Safety Head.Actively involved in erection and commissioning of Batch Reactors and its utilities for manufacturing resins.Conducted and Analyzed Load test, Heating & Cooling profile of process vessels to understand its performance through Mass & Energy Balance.Commissioning and Process Scale up of steam jacketed Solvent Recovery System (Batch Type)