Muthukumaran Munisamy Email and Phone Number
Muthukumaran Munisamy personal email
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SUMMARY OF PROFESSIONAL QUALIFICATIONS:• 12 Years’ experience in Electromechanical Component Design, Development & Testing in R&D. • 5 Years of experience in Manufacturing for Alternator and starter.• Worked in multiple projects both component and vehicle level.• Excellent interpersonal skills and quick rapport with clients and suppliers.• Proven ability to manage projects from planning to execution.• Project Management Team Building.COMPETENT FEATURES:• Complete vehicle program handling(APQP) for Alternator validation in Daimler application.• Confirmation on DVP and PVP testing in development cycle.• Product development activities done through Reverse engineering and VA/VE.• Technical interaction with customer & suppliers for parts development.• Capturing design inputs through QFD and adapting Design Guidelines & Design Standards.• Making of Engineering BOM, Output Characteristics & design proposal for New Alternators.• DFMEA & PFMEA preparation with Cross functional evaluation. • Warranty Failure analysis for various alternator systems both In-field & Customer.• Extensive support to production, Marketing, Quality & Purchase dept. to achieve Program deadlines.• Preparing SCIF and Proto control Plan for Proto sample.• Software simulation done to optimize new products and current model.• Design and development of given projects with manufacturing and assembly feasibility study.• Drawing verification and release (2D & 3D).• Involving Design standards & Design Reviews (TDR).• Actively used methodology: 8D, Six Sigma, SPC, KAIZEN developments.PROFESSIONAL ACCOMPLISHMENTS:o 150A and 120A alternators developed for Ford-NA & Navistar trucks.o Development of high Efficiency Alternator for Ford Europe application.o New supplier identification and development for LIN Regulator 1.3 and 2.1o 12V & 48V Belt Driven Starter Generator Development.o M260/264 Gasoline engine’s Alternators development and series life cycle handling. o OM654/656 Diesel engine’s Alternators development and series life cycle handling. CURRENT RESPONSIBILITY:o 12V Alternator and starter component Manager for Mercedes Benz cars.o Writing and releasing of Component specification for development projects.o Complete development cycle handling (Interaction with supplier and CFT).o Vehicle level validation planning and coordination. o 2D and 3D Drawing release.o Engineering change control handling. o Field failures root cause analysis and counter measure implementation for warranty improvement.
Mercedes-Benz Research And Development India
View- Website:
- mbrdi.co.in
- Employees:
- 6222
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Senior Technical Lead - E-MachineMercedes-Benz Research And Development India Oct 2021 - PresentGreater Bengaluru AreaE-Machine LeadComponent Manager - MOSFET Alternator and start-stop starter. o Writing and releasing of Component specification for development projects. o Complete development cycle handling (Intraction with supplier and CFT). o Vehicle level validation planning and coordination. o 2D and 3D Drawing release. o Engineering change control handling. o Field failures root cause analysis and counter measure implementation for warranty improvement. -
Senior Engineer - Powertrain Ee-ComponentsMercedes-Benz Research And Development India Sep 2018 - Sep 2021Greater Bengaluru AreaComponent Manager for Powertrain EE components M260/264 Gasoline engine’s Alternators development and series life cycle handling. OM654/656 Diesel engine’s Alternators development and series life cycle handling.Engineering change release and life cycle management. -
Senior Development Engineer - 48V Belt-Driven Starter Generator Development Lead In R&DLucas Tvs Sep 2017 - Aug 2018Chennai Area, India12V & 48V Belt Driven Starter Generator Development.Hardware development and testing lead Rig level testing and validationFitment trial and vehicle level testing Child parts development -
Technical Team Member In R&D -Development & Testing Of Alternator & Belt Driven Starter GeneratorComstar Automotive Technologies Jun 2014 - Jul 2017Chennai, Tamil Nadu, India Product development activities done through Reverse engineering and VA/VE. Technical interaction with customer & suppliers for parts development. Capturing design inputs through QFD and adapting Design Guidelines & Design Standards. Making of Engineering BOM, Output Characteristics & design proposal for New Alternators. DFMEA & PFMEA preparation with Cross functional evaluation. Warranty Failure analysis for various alternator systems both In-field & Customer. Extensive support to production, Marketing, Quality & Purchase dept. to achieve Program deadlines. Preparing SCIF and Proto control Plan for Proto sample. Software simulation done to optimise new products and current model. Design and development of given projects with manufacturing and assembly feasibility study. Drawing verification and release (2D & 3D). Involving Design standards & Design Reviews (TDR). Actively used methodology: 8D, Six Sigma, SPC, KAIZEN developments. -
Team Member In R&D - Durability And Development Testing Of AlternatorComstar Automotive Technologies Jul 2009 - May 2014Chennai, Tamil Nadu, IndiaHandled PV and DV testing for new projectsWarranty analysis and field failure simulationPrototype Performance measurement for product optimization Engineering change validation testing -
Team Member In Production - Alternator'S Final Assembly Production CoordinatorVisteon India Sep 2004 - Jun 2009Chennai, Tamil Nadu, India• Planning of production Schedule as per customer requirement for daily, weekly and monthly.• Conducting internal rejection reviews for improving the FTT and minimize the scrap and rework.• Coordinating the Warranty Failure analysis. • Implementation of POKA-YOKE for process improvement.• Conduct Process & Product Audit periodically at supplier premises & monitors their quality system.• Preparation of incoming parts problem study reports and suppliers follow up for corrective action.• Applying SPC technique in Manufacturing such as Conducting Ppk, Cpk Study for PPAP.• Supporting to Internal Manufacturing Process Audit & Product audit• CFT Member for new development.• For collection and analyzing all information on NC products and taking corrective action.• Handling the Customer Complaint and giving the Corrective action.• Preparation of production dynamic control plan for all new products and existing products. -
Production TraineeVisteon India Sep 2002 - Aug 2004Chennai, Tamil Nadu, IndiaProduction training in Starter and Alternator manufacturing unit
Muthukumaran Munisamy Skills
Muthukumaran Munisamy Education Details
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Sathyabama UniversityFirst Class -
Institution Of Mechanical EngineersFirst Class
Frequently Asked Questions about Muthukumaran Munisamy
What company does Muthukumaran Munisamy work for?
Muthukumaran Munisamy works for Mercedes-Benz Research And Development India
What is Muthukumaran Munisamy's role at the current company?
Muthukumaran Munisamy's current role is Senior Technical Lead - Powertrain E-Machine.
What is Muthukumaran Munisamy's email address?
Muthukumaran Munisamy's email address is ms****@****ail.com
What schools did Muthukumaran Munisamy attend?
Muthukumaran Munisamy attended Sathyabama University, Institution Of Mechanical Engineers.
What skills is Muthukumaran Munisamy known for?
Muthukumaran Munisamy has skills like Apqp, Ppap, Automotive, Ts16949, Fmea, Dfmea, Tpm, Spc, Lean Manufacturing, Product Development, 5s, Gd&t.
Who are Muthukumaran Munisamy's colleagues?
Muthukumaran Munisamy's colleagues are Akash Gupta, Karthik Seshaiah Moorthy, Varun Kulkarni, Sundara Subramanian, Amol Bhramanna, Kirankumar Hosamani, Deepak Vaidyanathan.
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