Muthukumaran Munisamy

Muthukumaran Munisamy Email and Phone Number

Senior Technical Lead - Powertrain E-Machine @ Mercedes-Benz Research and Development India
bangalore, karnataka, india
Muthukumaran Munisamy's Location
Bengaluru, Karnataka, India, India
Muthukumaran Munisamy's Contact Details

Muthukumaran Munisamy personal email

About Muthukumaran Munisamy

SUMMARY OF PROFESSIONAL QUALIFICATIONS:• 12 Years’ experience in Electromechanical Component Design, Development & Testing in R&D. • 5 Years of experience in Manufacturing for Alternator and starter.• Worked in multiple projects both component and vehicle level.• Excellent interpersonal skills and quick rapport with clients and suppliers.• Proven ability to manage projects from planning to execution.• Project Management Team Building.COMPETENT FEATURES:• Complete vehicle program handling(APQP) for Alternator validation in Daimler application.• Confirmation on DVP and PVP testing in development cycle.• Product development activities done through Reverse engineering and VA/VE.• Technical interaction with customer & suppliers for parts development.• Capturing design inputs through QFD and adapting Design Guidelines & Design Standards.• Making of Engineering BOM, Output Characteristics & design proposal for New Alternators.• DFMEA & PFMEA preparation with Cross functional evaluation. • Warranty Failure analysis for various alternator systems both In-field & Customer.• Extensive support to production, Marketing, Quality & Purchase dept. to achieve Program deadlines.• Preparing SCIF and Proto control Plan for Proto sample.• Software simulation done to optimize new products and current model.• Design and development of given projects with manufacturing and assembly feasibility study.• Drawing verification and release (2D & 3D).• Involving Design standards & Design Reviews (TDR).• Actively used methodology: 8D, Six Sigma, SPC, KAIZEN developments.PROFESSIONAL ACCOMPLISHMENTS:o 150A and 120A alternators developed for Ford-NA & Navistar trucks.o Development of high Efficiency Alternator for Ford Europe application.o New supplier identification and development for LIN Regulator 1.3 and 2.1o 12V & 48V Belt Driven Starter Generator Development.o M260/264 Gasoline engine’s Alternators development and series life cycle handling. o OM654/656 Diesel engine’s Alternators development and series life cycle handling. CURRENT RESPONSIBILITY:o 12V Alternator and starter component Manager for Mercedes Benz cars.o Writing and releasing of Component specification for development projects.o Complete development cycle handling (Interaction with supplier and CFT).o Vehicle level validation planning and coordination. o 2D and 3D Drawing release.o Engineering change control handling. o Field failures root cause analysis and counter measure implementation for warranty improvement.

Muthukumaran Munisamy's Current Company Details
Mercedes-Benz Research and Development India

Mercedes-Benz Research And Development India

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Senior Technical Lead - Powertrain E-Machine
bangalore, karnataka, india
Website:
mbrdi.co.in
Employees:
6222
Muthukumaran Munisamy Work Experience Details
  • Mercedes-Benz Research And Development India
    Senior Technical Lead - E-Machine
    Mercedes-Benz Research And Development India Oct 2021 - Present
    Greater Bengaluru Area
    E-Machine LeadComponent Manager - MOSFET Alternator and start-stop starter. o Writing and releasing of Component specification for development projects. o Complete development cycle handling (Intraction with supplier and CFT). o Vehicle level validation planning and coordination. o 2D and 3D Drawing release. o Engineering change control handling. o Field failures root cause analysis and counter measure implementation for warranty improvement.
  • Mercedes-Benz Research And Development India
    Senior Engineer - Powertrain Ee-Components
    Mercedes-Benz Research And Development India Sep 2018 - Sep 2021
    Greater Bengaluru Area
    Component Manager for Powertrain EE components M260/264 Gasoline engine’s Alternators development and series life cycle handling. OM654/656 Diesel engine’s Alternators development and series life cycle handling.Engineering change release and life cycle management.
  • Lucas Tvs
    Senior Development Engineer - 48V Belt-Driven Starter Generator Development Lead In R&D
    Lucas Tvs Sep 2017 - Aug 2018
    Chennai Area, India
    12V & 48V Belt Driven Starter Generator Development.Hardware development and testing lead Rig level testing and validationFitment trial and vehicle level testing Child parts development
  • Comstar Automotive Technologies
    Technical Team Member In R&D -Development & Testing Of Alternator & Belt Driven Starter Generator
    Comstar Automotive Technologies Jun 2014 - Jul 2017
    Chennai, Tamil Nadu, India
     Product development activities done through Reverse engineering and VA/VE.  Technical interaction with customer & suppliers for parts development.  Capturing design inputs through QFD and adapting Design Guidelines & Design Standards.  Making of Engineering BOM, Output Characteristics & design proposal for New Alternators.  DFMEA & PFMEA preparation with Cross functional evaluation.  Warranty Failure analysis for various alternator systems both In-field & Customer.  Extensive support to production, Marketing, Quality & Purchase dept. to achieve Program deadlines.  Preparing SCIF and Proto control Plan for Proto sample.  Software simulation done to optimise new products and current model.  Design and development of given projects with manufacturing and assembly feasibility study.  Drawing verification and release (2D & 3D).  Involving Design standards & Design Reviews (TDR).  Actively used methodology: 8D, Six Sigma, SPC, KAIZEN developments.
  • Comstar Automotive Technologies
    Team Member In R&D - Durability And Development Testing Of Alternator
    Comstar Automotive Technologies Jul 2009 - May 2014
    Chennai, Tamil Nadu, India
    Handled PV and DV testing for new projectsWarranty analysis and field failure simulationPrototype Performance measurement for product optimization Engineering change validation testing
  • Visteon India
    Team Member In Production - Alternator'S Final Assembly Production Coordinator
    Visteon India Sep 2004 - Jun 2009
    Chennai, Tamil Nadu, India
    • Planning of production Schedule as per customer requirement for daily, weekly and monthly.• Conducting internal rejection reviews for improving the FTT and minimize the scrap and rework.• Coordinating the Warranty Failure analysis. • Implementation of POKA-YOKE for process improvement.• Conduct Process & Product Audit periodically at supplier premises & monitors their quality system.• Preparation of incoming parts problem study reports and suppliers follow up for corrective action.• Applying SPC technique in Manufacturing such as Conducting Ppk, Cpk Study for PPAP.• Supporting to Internal Manufacturing Process Audit & Product audit• CFT Member for new development.• For collection and analyzing all information on NC products and taking corrective action.• Handling the Customer Complaint and giving the Corrective action.• Preparation of production dynamic control plan for all new products and existing products.
  • Visteon India
    Production Trainee
    Visteon India Sep 2002 - Aug 2004
    Chennai, Tamil Nadu, India
    Production training in Starter and Alternator manufacturing unit

Muthukumaran Munisamy Skills

Apqp Ppap Automotive Ts16949 Fmea Dfmea Tpm Spc Lean Manufacturing Product Development 5s Gd&t Product Design Continuous Improvement Root Cause Analysis Design Of Experiments Manufacturing Global Sourcing Vave Cost Reduction Prototype Development Functional Testing Environmental Testing Research And Development Reverse Engineering Supplier Development Warranty Analysis Program Management

Muthukumaran Munisamy Education Details

  • Sathyabama University
    Sathyabama University
    First Class
  • Institution Of Mechanical Engineers
    Institution Of Mechanical Engineers
    First Class

Frequently Asked Questions about Muthukumaran Munisamy

What company does Muthukumaran Munisamy work for?

Muthukumaran Munisamy works for Mercedes-Benz Research And Development India

What is Muthukumaran Munisamy's role at the current company?

Muthukumaran Munisamy's current role is Senior Technical Lead - Powertrain E-Machine.

What is Muthukumaran Munisamy's email address?

Muthukumaran Munisamy's email address is ms****@****ail.com

What schools did Muthukumaran Munisamy attend?

Muthukumaran Munisamy attended Sathyabama University, Institution Of Mechanical Engineers.

What skills is Muthukumaran Munisamy known for?

Muthukumaran Munisamy has skills like Apqp, Ppap, Automotive, Ts16949, Fmea, Dfmea, Tpm, Spc, Lean Manufacturing, Product Development, 5s, Gd&t.

Who are Muthukumaran Munisamy's colleagues?

Muthukumaran Munisamy's colleagues are Akash Gupta, Karthik Seshaiah Moorthy, Varun Kulkarni, Sundara Subramanian, Amol Bhramanna, Kirankumar Hosamani, Deepak Vaidyanathan.

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